{"id":8367,"date":"2026-10-14T16:02:48","date_gmt":"2026-10-14T14:02:48","guid":{"rendered":"https:\/\/intapack.eu\/machine-manufacturing-bottle-neck-big-bags-ceflen-copy\/"},"modified":"2026-10-14T16:35:48","modified_gmt":"2026-10-14T14:35:48","slug":"automatic-unit-rewinding-processing-coreless-winding","status":"publish","type":"post","link":"https:\/\/intapack.eu\/sk\/automatic-unit-rewinding-processing-coreless-winding\/","title":{"rendered":"Automatick\u00e9 zariadenie na prev\u00edjanie, rezanie na d\u013a\u017eku a bezjadrov\u00e9 nav\u00edjanie materi\u00e1lu"},"content":{"rendered":"<p>Automatick\u00e9 zariadenie na prev\u00edjanie, rezanie na d\u013a\u017eku a nav\u00edjanie materi\u00e1lu (\u010falej len \u201ezariadenie\u201c) je ur\u010den\u00e9 na vykon\u00e1vanie automatick\u00e9ho procesu prev\u00edjania, rezania na d\u013a\u017eku a nav\u00edjania materi\u00e1lu.<\/p>\n<p>&nbsp;<\/p>\n<h3><strong>Technick\u00e9 \u0161pecifik\u00e1cie:<\/strong><\/h3>\n<ul>\n<li>\u0160\u00edrka zariadenia, mm \u2013 3700<\/li>\n<li>D\u013a\u017eka zariadenia, mm \u2013 5350<\/li>\n<li>V\u00fd\u0161ka zariadenia, mm \u2013 2100<\/li>\n<li>Hmotnos\u0165 zariadenia, kg \u2013 4000<\/li>\n<li>Vstupn\u00e1 rolka:\n<ul>\n<li>hmotnos\u0165, kg \u2013 100<\/li>\n<li>priemer, mm \u2013 1400<\/li>\n<\/ul>\n<\/li>\n<li>D\u013a\u017eka rezu (nastavite\u013en\u00e1), m \u2013 10<\/li>\n<li>Nav\u00edjanie \u2013 Rolka bez dutinky<\/li>\n<li>Priemer navinutej rolky, mm \u2013 150 \u2013 155<\/li>\n<li>Max. hmotnos\u0165 navinutej rolky, kg \u2013 2<\/li>\n<li>Pohon \u2013 Elektromechanick\u00fd, pneumatick\u00fd<\/li>\n<li>Typ \u2013 Automatick\u00fd<\/li>\n<li>Rezac\u00ed n\u00f4\u017e \u2013 Mechanick\u00fd<\/li>\n<li>Nav\u00edjanie \u2013 Tesn\u00e9<\/li>\n<li>Vykladanie rolky \u2013 Automatick\u00e9<\/li>\n<li>Zav\u00e1dzanie p\u00e1su \u2013 Manu\u00e1lne<\/li>\n<li>Obsluha \u2013 1 osoba<\/li>\n<li>V\u00fdkon, min. \u2013 2 kusy\/min<\/li>\n<li>Nap\u00e1janie \u2013 380 V, 50 Hz<\/li>\n<li>Pr\u00edkon, kW \u2013 max. 10<\/li>\n<li>Tlak v pneumatickom syst\u00e9me, atm \u2013 6<\/li>\n<\/ul>\n<p>Pri v\u00fdrobe sa vyu\u017e\u00edvaj\u00fa vysokokvalitn\u00e9 a rokmi overen\u00e9 komponenty od eur\u00f3pskych v\u00fdrobcov: pneumatick\u00e9 pohony a pneumatick\u00e9 ovl\u00e1dacie prvky z Nemecka (Festo), frekven\u010dn\u00e9 meni\u010de a elektrick\u00e9 pohony Lenze, ako aj senzory a riadiace jednotky Siemens.<\/p>\n<h3><strong>\u00da\u010del:<\/strong><\/h3>\n<p>Automatick\u00e9 zariadenie na odv\u00edjanie, rezanie na d\u013a\u017eku a nav\u00edjanie materi\u00e1lu do roliek (\u010falej len \u201ezariadenie\u201c) je ur\u010den\u00e9 na vykon\u00e1vanie automatick\u00e9ho procesu odv\u00edjania, rezania na d\u013a\u017eku a nav\u00edjania materi\u00e1lu do roliek.<\/p>\n<p>Zariadenie pozost\u00e1va z (pozri obr\u00e1zok):<\/p>\n<ul>\n<li>Odv\u00edjacej jednotky<\/li>\n<li>Nav\u00edjacej a rezacej jednotky<\/li>\n<\/ul>\n<h3><strong><br \/>\nPopis \u010dinnosti<\/strong><\/h3>\n<p>Kot\u00fa\u010d (100 kg) sa preprav\u00ed vysokozdvi\u017en\u00fdm voz\u00edkom do mont\u00e1\u017enej polohy a upne sa pomocou ku\u017ee\u013eov, ktor\u00e9 zapadn\u00fa do dutinky kot\u00fa\u010da.<\/p>\n<p>Ku\u017eele (10) s\u00fa poh\u00e1\u0148an\u00e9; zabezpe\u010duj\u00fa odv\u00edjanie aj brzdenie kot\u00fa\u010da. Integrovan\u00fd syst\u00e9m monitoruje kr\u00fatiaci moment a reguluje napnutie materi\u00e1lu, pri\u010dom z\u00e1rove\u0148 deteguje pr\u00edpadn\u00fa nepr\u00edtomnos\u0165 materi\u00e1lu.<\/p>\n<p>Materi\u00e1l prech\u00e1dza cez valec (11) vybaven\u00fd sn\u00edma\u010dom, ktor\u00fd zastav\u00ed proces v pr\u00edpade zistenia ch\u00fdb (napr. nerovnomernosti hr\u00fabky). N\u00e1sledne je veden\u00fd do pod\u00e1vac\u00edch valcov (12), pri\u010dom prech\u00e1dza medzi up\u00ednac\u00edmi li\u0161tami (13) a doskou na sp\u00e1janie koncov (14).<\/p>\n<p>Ke\u010f sa materi\u00e1l minie, li\u0161ty (13) pritla\u010dia materi\u00e1l k doske (14) a aktivuj\u00fa sa pr\u00edsavky (15). Pr\u00edsavky pritiahnu materi\u00e1l k doske; obsluha spust\u00ed li\u0161tu a odre\u017ee chybn\u00fd koniec materi\u00e1lu.<\/p>\n<p>N\u00e1sledne, po zalo\u017een\u00ed nov\u00e9ho kot\u00fa\u010da, sa za\u010diatok f\u00f3lie pretiahne pod spodn\u00fa up\u00ednaciu li\u0161tu; po upnut\u00ed sa zafixuje k doske pomocou pr\u00edsaviek. Zmenou polohy li\u0161ty obsluha odre\u017ee chybn\u00fd za\u010diatok f\u00f3lie, \u010d\u00edm zarovn\u00e1 jej koniec.<\/p>\n<p>Po odrezan\u00ed sa oba konce materi\u00e1lu spoja lepiacou p\u00e1skou a stroj pokra\u010duje v nav\u00edjan\u00ed. Pri prvotnom spusten\u00ed sa materi\u00e1l \u2013 po odrezan\u00ed za\u010diatku \u2013 vlo\u017e\u00ed do pod\u00e1vac\u00edch valcov (12). Pod\u00e1vacie valce s\u00fa ovl\u00e1dan\u00e9 pohonn\u00fdm mechanizmom, ktor\u00fd automatizuje proces pod\u00e1vania f\u00f3lie.<\/p>\n<p>Sn\u00edma\u010d umiestnen\u00fd medzi pod\u00e1vac\u00edmi valcami monitoruje pohyb materi\u00e1lu pozd\u013a\u017e osi stroja; v pr\u00edpade vych\u00fdlenia upravia polohu materi\u00e1lu zarovn\u00e1vacie valce.<\/p>\n<p>Enkod\u00e9r namontovan\u00fd na jednom z valcov meria po\u017eadovan\u00fa d\u013a\u017eku materi\u00e1lu. Materi\u00e1l je veden\u00fd po vodidl\u00e1ch cez pod\u00e1vacie valce, prech\u00e1dza medzi nav\u00edjacie hriadele a vstupuje do z\u00f3ny formovania kot\u00fa\u010da. Predn\u00fd okraj materi\u00e1lu nar\u00e1\u017ea na usmer\u0148ova\u010d a je odklonen\u00fd na pr\u00edtla\u010dn\u00fd valec, ktor\u00fd sa ot\u00e1\u010da v smere posuvu materi\u00e1lu. Materi\u00e1l, tla\u010den\u00fd t\u00fdmto valcom, n\u00e1sledne nar\u00e1\u017ea na \u010fal\u0161\u00ed valec, ktor\u00fd usmer\u0148uje predn\u00fd okraj smerom k nav\u00edjaciemu hriade\u013eu. Usmer\u0148ova\u010d odde\u013euje materi\u00e1l od nav\u00edjacieho hriade\u013ea a vedie ho smerom k prich\u00e1dzaj\u00facemu materi\u00e1lu, \u010d\u00edm vytv\u00e1ra slu\u010dku. Valce na tvorbu slu\u010dky s\u00fa ovl\u00e1dan\u00e9 samostatn\u00fdm pneumatick\u00fdm okruhom s nastavite\u013en\u00fdm tlakom, \u010do umo\u017e\u0148uje regul\u00e1ciu pr\u00edtla\u010dnej sily. Po vytvoren\u00ed slu\u010dky sa pr\u00edtla\u010dn\u00e9 valce zdvihn\u00fa vplyvom sily prich\u00e1dzaj\u00faceho materi\u00e1lu. Ke\u010f sn\u00edma\u010d (enkod\u00e9r) zaznamen\u00e1 po\u017eadovan\u00fa d\u013a\u017eku, odo\u0161le sa riadiaci sign\u00e1l na zastavenie v\u0161etk\u00fdch hriade\u013eov. Pneumatick\u00e9 valce zdvihn\u00fa pr\u00edtla\u010dn\u00e9 valce do ich najvy\u0161\u0161ej polohy. Vyhadzova\u010d presunie vytvoren\u00fa rolku \u2013 ktor\u00e1 sa po\u010das procesu mierne odvinula \u2013 na uchopovacie ramen\u00e1. Mechanizmus na pridr\u017eiavanie materi\u00e1lu klesne nadol a mechanick\u00fd n\u00f4\u017e vykon\u00e1 rez. Po reze riadiaci syst\u00e9m oto\u010d\u00ed hriadele o 0,2 metra sp\u00e4\u0165, aby vr\u00e1til okraj materi\u00e1lu do z\u00f3ny tvorby slu\u010dky.<\/p>\n<p>Cyklus sa opakuje.<\/p>\n<p>Po odrezan\u00ed sa aktivuje mechanizmus, ktor\u00fd zalo\u017e\u00ed okraj materi\u00e1lu (odrezan\u00fd zvy\u0161ok). Kot\u00fa\u010d sa oto\u010d\u00ed do kone\u010dnej polohy a presunie do prepravnej z\u00f3ny. Zostava uchopova\u010dov dopravn\u00edka klesne k valcu s otvoren\u00fdmi \u010de\u013eus\u0165ami. Uchopova\u010de dopravn\u00edka sa zatvoria a mechanizmus na zakladanie okraja uvo\u013en\u00ed kot\u00fa\u010d. N\u00e1sledne sa uchopova\u010de dopravn\u00edka zdvihn\u00fa do hornej polohy. Aktivuj\u00fa sa valce zodpovedn\u00e9 za prepravu kot\u00fa\u010da; s\u00fa riaden\u00e9 ventilom, ktor\u00fd dok\u00e1\u017ee zastavi\u0165 valec v akejko\u013evek polohe, pri\u010dom zastavenie iniciuje sign\u00e1l z jaz\u00fd\u010dkov\u00e9ho sp\u00edna\u010da. Po\u010das prepravy zaujme uchopova\u010d dopravn\u00edka vodorovn\u00fa polohu. Uchopova\u010de dopravn\u00edka sa pos\u00favaj\u00fa po vodiacich li\u0161t\u00e1ch do krajnej polohy (pod uchopova\u010de zv\u00e1racej jednotky) a \u201eodovzdaj\u00fa\u201c kot\u00fa\u010d uchopova\u010dom zv\u00e1racieho zariadenia.<\/p>\n<p>Uchopova\u010de zv\u00e1racieho zariadenia pretla\u010dia kot\u00fa\u010d cez zmra\u0161\u0165ovaciu f\u00f3liu (kde s\u00fa vrstvy f\u00f3lie u\u017e vopred zvaren\u00e9). Aktivuj\u00fa sa pneumatick\u00e9 valce pozd\u013a\u017enych \u010de\u013eust\u00ed zv\u00e1ra\u010dky; kot\u00fa\u010d sa zabal\u00ed (zvar\u00ed) a oddel\u00ed od f\u00f3lie.<\/p>\n<p>Na zvaren\u00fa f\u00f3liu sa umiestni \u0161t\u00edtok pre nasleduj\u00faci kot\u00fa\u010d.<\/p>\n<p>Zabalen\u00fd kot\u00fa\u010d sa skot\u00fa\u013ea smerom k jednotk\u00e1m prie\u010dneho zv\u00e1rania. Po oper\u00e1cii prie\u010dneho zv\u00e1rania sa kot\u00fa\u010d vysunie na dopravn\u00fd p\u00e1s zmra\u0161\u0165ovacieho tunela.<\/p>\n<h3><strong>V\u00fdhody<\/strong><\/h3>\n<ul>\n<li>Automatick\u00e9 balenie kot\u00fa\u010dov s v\u00fdkonom minim\u00e1lne 2 kot\u00fa\u010de za min\u00fatu;<\/li>\n<li>Mo\u017enos\u0165 vlo\u017eenia viacer\u00fdch kot\u00fa\u010dov do akumula\u010dn\u00e9ho z\u00e1sobn\u00edka;<\/li>\n<li>Nastavite\u013en\u00e1 r\u00fdchlos\u0165 dopravn\u00edka;<\/li>\n<li>Modul\u00e1rna kon\u0161trukcia umo\u017e\u0148uje nakonfigurova\u0165 linku pod\u013ea po\u017eiadaviek z\u00e1kazn\u00edka.<\/li>\n<\/ul>\n<h3><strong>&nbsp;<\/strong><\/h3>\n<h3><strong>Popis pr\u00e1ce obsluhy nav\u00edja\u010dky kot\u00fa\u010dov<\/strong><\/h3>\n<p>Kot\u00fa\u010d materi\u00e1lu sa umiestni medzi up\u00ednacie ku\u017eele a zaist\u00ed valcom na up\u00ednanie kot\u00fa\u010da; druh\u00fd ku\u017ee\u013e je poh\u00e1\u0148an\u00fd a sl\u00fa\u017ei bu\u010f na odv\u00edjanie, alebo na brzdenie kot\u00fa\u010da.<\/p>\n<p>Materi\u00e1l prech\u00e1dza cez sn\u00edma\u010d polohy materi\u00e1lu, ktor\u00fd monitoruje polohu p\u00e1su a vykon\u00e1va korekcie pomocou valcov.<\/p>\n<p>Prech\u00e1dza cez hriade\u013e valca sn\u00edmaj\u00faceho \u0165ah, ktor\u00fd synchronizuje \u010dinnos\u0165 pohonov odv\u00edjania a nav\u00edjania. Enkod\u00e9r na jednom z valcov meria d\u013a\u017eku rezan\u00e9ho materi\u00e1lu.<\/p>\n<p>No\u017ee re\u017e\u00fa materi\u00e1l na po\u017eadovan\u00fa d\u013a\u017eku.<\/p>\n<p>Pr\u00edsavky pren\u00e1\u0161aj\u00fa materi\u00e1l od no\u017eov k pod\u00e1vac\u00edm valcom.<\/p>\n<p>Nav\u00edjacie vidlice zachytia napnut\u00fd materi\u00e1l a za\u010dn\u00fa ho nav\u00edja\u0165; po dokon\u010den\u00ed nav\u00edjania a rezania sa kot\u00fa\u010d zaist\u00ed kr\u00fa\u017ekami lepiacej p\u00e1sky. N\u00e1sledne kot\u00fa\u010d uchopia valce (nie s\u00fa zn\u00e1zornen\u00e9 na sch\u00e9me), vidlice sa uvo\u013enia a kot\u00fa\u010d sa presunie do jednotky na uzatv\u00e1ranie kot\u00fa\u010dov.<\/p>\n<p>&nbsp;<\/p>\n<h3>\u010eal\u0161ie inform\u00e1cie<\/h3>\n<p>Z\u00e1ruka 12 mesiacov<br \/>\nPoz\u00e1ru\u010dn\u00fd servis<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Automatick\u00e9 zariadenie na prev\u00edjanie, rezanie na d\u013a\u017eku a nav\u00edjanie materi\u00e1lu (\u010falej len \u201ezariadenie\u201c) je ur\u010den\u00e9 na vykon\u00e1vanie automatick\u00e9ho procesu prev\u00edjania, rezania na d\u013a\u017eku a nav\u00edjania materi\u00e1lu. &nbsp; Technick\u00e9 \u0161pecifik\u00e1cie: \u0160\u00edrka zariadenia, mm \u2013 3700 D\u013a\u017eka zariadenia, mm \u2013 5350 V\u00fd\u0161ka zariadenia, mm \u2013 2100 Hmotnos\u0165 zariadenia, kg \u2013 4000 Vstupn\u00e1 rolka: hmotnos\u0165, kg \u2013 100 [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":8370,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"inline_featured_image":false,"ngg_post_thumbnail":0,"footnotes":""},"categories":[2,26],"tags":[],"class_list":["post-8367","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-produkt","category-custom-equipment"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v24.2 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Automatick\u00e9 zariadenie na prev\u00edjanie, rezanie na d\u013a\u017eku a bezjadrov\u00e9 nav\u00edjanie materi\u00e1lu - Intapack<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/intapack.eu\/sk\/automatic-unit-rewinding-processing-coreless-winding\/\" \/>\n<meta property=\"og:locale\" content=\"sk_SK\" 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vykon\u00e1vanie automatick\u00e9ho procesu prev\u00edjania, rezania na d\u013a\u017eku a nav\u00edjania materi\u00e1lu. &nbsp; Technick\u00e9 \u0161pecifik\u00e1cie: \u0160\u00edrka zariadenia, mm \u2013 3700 D\u013a\u017eka zariadenia, mm \u2013 5350 V\u00fd\u0161ka zariadenia, mm \u2013 2100 Hmotnos\u0165 zariadenia, kg \u2013 4000 Vstupn\u00e1 rolka: hmotnos\u0165, kg \u2013 100 [&hellip;]\" \/>\n<meta property=\"og:url\" content=\"https:\/\/intapack.eu\/sk\/automatic-unit-rewinding-processing-coreless-winding\/\" \/>\n<meta property=\"og:site_name\" content=\"Intapack\" \/>\n<meta property=\"article:published_time\" content=\"2026-10-14T14:02:48+00:00\" \/>\n<meta property=\"article:modified_time\" content=\"2026-10-14T14:35:48+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/intapack.eu\/wp-content\/uploads\/2026\/10\/AutomaticRewinding-Processing-Coreless-Photo01.jpg\" \/>\n\t<meta property=\"og:image:width\" content=\"712\" \/>\n\t<meta property=\"og:image:height\" 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