{"id":8367,"date":"2026-10-14T16:02:48","date_gmt":"2026-10-14T14:02:48","guid":{"rendered":"https:\/\/intapack.eu\/machine-manufacturing-bottle-neck-big-bags-ceflen-copy\/"},"modified":"2026-10-14T16:35:48","modified_gmt":"2026-10-14T14:35:48","slug":"automatic-unit-rewinding-processing-coreless-winding","status":"publish","type":"post","link":"https:\/\/intapack.eu\/ro\/automatic-unit-rewinding-processing-coreless-winding\/","title":{"rendered":"Unitate automat\u0103 pentru rebobinare, t\u0103iere la lungime \u0219i \u00eenf\u0103\u0219urare f\u0103r\u0103 tub a materialului"},"content":{"rendered":"<p>Unitatea automat\u0103 pentru derulare, t\u0103iere la lungime \u0219i \u00eenf\u0103\u0219urare a materialului (denumit\u0103 \u00een continuare \u201eUnitatea\u201d) este conceput\u0103 pentru a realiza procesul automat de derulare, t\u0103iere la lungime \u0219i \u00eenf\u0103\u0219urare a materialului.<\/p>\n<p>&nbsp;<\/p>\n<h3><strong>Specifica\u021bii tehnice:<\/strong><\/h3>\n<ul>\n<li>L\u0103\u021bimea unit\u0103\u021bii, mm \u2013 3700<\/li>\n<li>Lungimea unit\u0103\u021bii, mm \u2013 5350<\/li>\n<li>\u00cen\u0103l\u021bimea unit\u0103\u021bii, mm \u2013 2100<\/li>\n<li>Greutatea unit\u0103\u021bii, kg \u2013 4000<\/li>\n<li>Rol\u0103 de alimentare:\n<ul>\n<li>greutate, kg \u2013 100<\/li>\n<li>diametru, mm \u2013 1400<\/li>\n<\/ul>\n<\/li>\n<li>Lungime de t\u0103iere (reglabil\u0103), m \u2013 10<\/li>\n<li>\u00cenf\u0103\u0219urare \u2013 Rol\u0103 f\u0103r\u0103 tub central (coreless)<\/li>\n<li>Diametrul rolei \u00eenf\u0103\u0219urate, mm \u2013 150\u2013155<\/li>\n<li>Greutate max. rol\u0103 \u00eenf\u0103\u0219urat\u0103, kg \u2013 2<\/li>\n<li>Ac\u021bionare \u2013 Electromecanic\u0103, pneumatic\u0103<\/li>\n<li>Tip \u2013 Automat<\/li>\n<li>Lam\u0103 de t\u0103iere \u2013 Mecanic\u0103<\/li>\n<li>\u00cenf\u0103\u0219urare \u2013 Str\u00e2ns\u0103<\/li>\n<li>Desc\u0103rcare rol\u0103 \u2013 Automat\u0103<\/li>\n<li>Introducere material \u2013 Manual\u0103<\/li>\n<li>Operator \u2013 1 persoan\u0103<\/li>\n<li>Capacitate, min. \u2013 2 unit\u0103\u021bi\/min<\/li>\n<li>Alimentare electric\u0103 \u2013 380 V, 50 Hz<\/li>\n<li>Consum de energie, kW \u2013 max. 10<\/li>\n<li>Presiune sistem pneumatic, atm \u2013 6<\/li>\n<\/ul>\n<p>\u00cen procesul de fabrica\u021bie sunt utilizate componente de calitate superioar\u0103, verificate \u00een timp, provenite de la produc\u0103tori europeni: actuatoare pneumatice \u0219i echipamente de control pneumatic din Germania (Festo), convertizoare de frecven\u021b\u0103 \u0219i sisteme de ac\u021bionare electric\u0103 Lenze, precum \u0219i senzori \u0219i controllere Siemens.<\/p>\n<h3><strong>Scop:<\/strong><\/h3>\n<p>Unitatea automat\u0103 pentru derulare, t\u0103iere la lungime \u0219i \u00eenf\u0103\u0219urare a materialului sub form\u0103 de role (denumit\u0103 \u00een continuare \u201eUnitatea\u201d) este conceput\u0103 pentru a realiza procesul automat de derulare, t\u0103iere la lungime \u0219i \u00eenf\u0103\u0219urare a materialului sub form\u0103 de role.<\/p>\n<p>Unitatea este compus\u0103 din (vezi figura):<\/p>\n<ul>\n<li>Unitate de derulare<\/li>\n<li>Unitate de bobinare \u0219i t\u0103iere<\/li>\n<\/ul>\n<h3><strong><br \/>\nDescrierea procesului<\/strong><\/h3>\n<p>O rol\u0103 (100 kg) este transportat\u0103 cu un stivuitor p\u00e2n\u0103 la pozi\u021bia de montare \u0219i fixat\u0103 cu ajutorul unor conuri care se cupleaz\u0103 cu tubul central al rolei.<\/p>\n<p>Conurile (10) sunt ac\u021bionate mecanic; acestea asigur\u0103 at\u00e2t derularea, c\u00e2t \u0219i fr\u00e2narea rolei. Un sistem integrat monitorizeaz\u0103 cuplul \u0219i regleaz\u0103 tensiunea materialului, detect\u00e2nd totodat\u0103 absen\u021ba acestuia.<\/p>\n<p>Materialul este tras peste un cilindru (11) echipat cu un senzor care opre\u0219te procesul dac\u0103 sunt detectate defecte (cum ar fi neregularit\u0103\u021bi de grosime). Apoi, acesta este introdus \u00een cilindrii de alimentare (12), trec\u00e2nd printre barele de fixare (13) \u0219i placa de \u00eembinare a capetelor (14).<\/p>\n<p>C\u00e2nd materialul se termin\u0103, barele (13) preseaz\u0103 materialul pe plac\u0103 (14), iar ventuzele (15) sunt activate. Materialul este tras spre plac\u0103 de c\u0103tre ventuze; operatorul coboar\u0103 bara \u0219i taie cap\u0103tul defect al materialului.<\/p>\n<p>Ulterior, dup\u0103 instalarea unei noi role, marginea de \u00eenceput a materialului este tras\u0103 sub bara inferioar\u0103 de fixare; odat\u0103 fixat\u0103, aceasta este men\u021binut\u0103 pe plac\u0103 cu ajutorul ventuzelor. Prin repozi\u021bionarea barei, operatorul taie marginea defect\u0103 a foliei pentru a ob\u021bine un cap\u0103t drept.<\/p>\n<p>Dup\u0103 t\u0103iere, cele dou\u0103 capete ale materialului sunt lipite cu band\u0103 adeziv\u0103, iar ma\u0219ina reia procesul de bobinare. La pornirea ini\u021bial\u0103, materialul \u2014 dup\u0103 t\u0103ierea marginii de \u00eenceput \u2014 este introdus \u00een cilindrii de alimentare (12). Cilindrii de alimentare sunt controla\u021bi de un mecanism de ac\u021bionare care automatizeaz\u0103 procesul de avans al foliei.<\/p>\n<p>Un senzor pozi\u021bionat \u00eentre cilindrii de alimentare monitorizeaz\u0103 deplasarea materialului de-a lungul axei ma\u0219inii; \u00een caz de aliniere incorect\u0103, cilindrii de aliniere ajusteaz\u0103 pozi\u021bia materialului.<\/p>\n<p>Un encoder montat pe unul dintre cilindri m\u0103soar\u0103 lungimea necesar\u0103 de material. Materialul este ghidat prin cilindrii de alimentare, apoi trece printre axele de bobinare \u0219i intr\u0103 \u00een zona de formare a rolei. Marginea frontal\u0103 a materialului love\u0219te un deflector \u0219i este deviat\u0103 c\u0103tre un cilindru de presare care se rote\u0219te \u00een direc\u021bia de deplasare a materialului. \u00cempins de acest cilindru, materialul \u00eent\u00e2lne\u0219te apoi un alt cilindru care redirec\u021bioneaz\u0103 marginea frontal\u0103 spre axul de \u00eenf\u0103\u0219urare. Un deflector desprinde materialul de pe axul de \u00eenf\u0103\u0219urare \u0219i \u00eel direc\u021bioneaz\u0103 spre materialul care intr\u0103 \u00een sistem, form\u00e2nd o bucl\u0103. Cilindrii care formeaz\u0103 bucla sunt ac\u021biona\u021bi printr-o linie pneumatic\u0103 separat\u0103, cu presiune reglabil\u0103, ceea ce permite ajustarea for\u021bei de str\u00e2ngere. Odat\u0103 format\u0103 bucla, cilindrii de presare se ridic\u0103 sub ac\u021biunea for\u021bei exercitate de materialul care intr\u0103. Dup\u0103 ce un encoder \u00eenregistreaz\u0103 lungimea necesar\u0103, se transmite un semnal de comand\u0103 pentru oprirea tuturor axelor. Cilindrii pneumatici ridic\u0103 cilindrii de presare \u00een pozi\u021bia lor cea mai \u00eenalt\u0103. Un dispozitiv de evacuare transfer\u0103 ruloul format \u2013 care se desf\u0103\u0219oar\u0103 u\u0219or \u00een timpul procesului \u2013 pe bra\u021bele de prindere. Mecanismul de fixare a materialului coboar\u0103, iar un cu\u021bit mecanic efectueaz\u0103 t\u0103ierea. Dup\u0103 t\u0103iere, sistemul de comand\u0103 inverseaz\u0103 sensul de rota\u021bie al axelor pe o distan\u021b\u0103 de 0,2 metri, pentru a readuce marginea materialului \u00een zona de formare a buclei.<\/p>\n<p>Ciclul se repet\u0103.<\/p>\n<p>Dup\u0103 t\u0103iere, se activeaz\u0103 un mecanism pentru a \u00eendoi marginea materialului (restul rezultat din t\u0103iere). Ruloul este rotit \u00een pozi\u021bia sa final\u0103 \u0219i deplasat c\u0103tre zona de transport. Un ansamblu de prindere al transportorului coboar\u0103 spre rulou cu clemele deschise. Clemele transportorului se \u00eenchid, iar mecanismul de \u00eendoire elibereaz\u0103 ruloul. Apoi, clemele transportorului urc\u0103 \u00een pozi\u021bia superioar\u0103. Se activeaz\u0103 cilindrii responsabili cu transportul ruloului; ace\u0219tia sunt controla\u021bi de o supap\u0103 capabil\u0103 s\u0103 opreasc\u0103 cilindrul \u00een orice pozi\u021bie, oprirea fiind declan\u0219at\u0103 de semnalul unui senzor magnetic (reed switch). \u00cen timpul transportului, clemele transportorului adopt\u0103 o pozi\u021bie orizontal\u0103. Acestea se deplaseaz\u0103 de-a lungul \u0219inelor de ghidare p\u00e2n\u0103 la pozi\u021bia limit\u0103 (sub clemele unit\u0103\u021bii de sigilare) \u0219i \u201etransfer\u0103\u201d ruloul c\u0103tre clemele unit\u0103\u021bii de sigilare.<\/p>\n<p>Clemele unit\u0103\u021bii de sigilare \u00eemping ruloul prin folia termocontractibil\u0103 (unde foile de folie au fost deja sigilate \u00eentre ele). Se ac\u021bioneaz\u0103 cilindrii pneumatici ai f\u0103lcilor longitudinale de sigilare; ruloul este sigilat \u0219i t\u0103iat din folie.<\/p>\n<p>Eticheta pentru urm\u0103torul rulou este aplicat\u0103 pe folia sigilat\u0103.<\/p>\n<p>Ruloul sigilat se rostogole\u0219te spre unit\u0103\u021bile de sigilare transversal\u0103. Dup\u0103 opera\u021biunea de sigilare transversal\u0103, ruloul este desc\u0103rcat pe banda transportoare a tunelului termic.<\/p>\n<h3><strong>Avantaje<\/strong><\/h3>\n<ul>\n<li>Ambalare automat\u0103 a rulourilor, cu o productivitate de cel pu\u021bin 2 rulouri pe minut;<\/li>\n<li>Capacitate de \u00eenc\u0103rcare a mai multor rulouri \u00een tava de acumulare;<\/li>\n<li>Vitez\u0103 reglabil\u0103 a transportorului;<\/li>\n<li>Designul modular permite configurarea liniei \u00een func\u021bie de cerin\u021bele clientului.<\/li>\n<\/ul>\n<h3><strong>&nbsp;<\/strong><\/h3>\n<h3><strong>Descrierea activit\u0103\u021bii operatorului ma\u0219inii de rebobinat rulouri<\/strong><\/h3>\n<p>Ruloul de material este pozi\u021bionat \u00eentre conurile de fixare \u0219i asigurat cu ajutorul cilindrului de fixare a ruloului; al doilea con este antrenat \u0219i serve\u0219te fie la derularea, fie la fr\u00e2narea ruloului.<\/p>\n<p>Materialul este tras printr-un senzor de pozi\u021bie, care monitorizeaz\u0103 pozi\u021bia benzii \u0219i efectueaz\u0103 ajust\u0103ri cu ajutorul cilindrilor.<\/p>\n<p>Acesta trece peste axul rolei de detectare a tensiunii, care sincronizeaz\u0103 func\u021bionarea sistemelor de antrenare pentru derulare \u0219i \u00eenf\u0103\u0219urare. Un encoder montat pe unul dintre cilindri m\u0103soar\u0103 lungimea materialului t\u0103iat.<\/p>\n<p>Cu\u021bitele taie materialul la lungimea dorit\u0103.<\/p>\n<p>Ventuzele transfer\u0103 materialul de la cu\u021bite c\u0103tre cilindrii de alimentare.<\/p>\n<p>Furcile de bobinare preiau materialul tensionat pentru a-l \u00eenf\u0103\u0219ura; dup\u0103 finalizarea bobin\u0103rii \u0219i a t\u0103ierii, rola este fixat\u0103 cu inele din band\u0103 adeziv\u0103. Ulterior, rola este prins\u0103 de cilindri (care nu apar \u00een diagram\u0103), furcile se elibereaz\u0103, iar rola este transferat\u0103 c\u0103tre unitatea de sigilare a rolelor.<\/p>\n<p>&nbsp;<\/p>\n<h3>Informa\u021bii suplimentare<\/h3>\n<p>Garan\u021bie de 12 luni<br \/>\nService post-garan\u021bie<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Unitatea automat\u0103 pentru derulare, t\u0103iere la lungime \u0219i \u00eenf\u0103\u0219urare a materialului (denumit\u0103 \u00een continuare \u201eUnitatea\u201d) este conceput\u0103 pentru a realiza procesul automat de derulare, t\u0103iere la lungime \u0219i \u00eenf\u0103\u0219urare a materialului. &nbsp; Specifica\u021bii tehnice: L\u0103\u021bimea unit\u0103\u021bii, mm \u2013 3700 Lungimea unit\u0103\u021bii, mm \u2013 5350 \u00cen\u0103l\u021bimea unit\u0103\u021bii, mm \u2013 2100 Greutatea unit\u0103\u021bii, kg \u2013 4000 Rol\u0103 [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":8370,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"inline_featured_image":false,"ngg_post_thumbnail":0,"footnotes":""},"categories":[2,26],"tags":[],"class_list":["post-8367","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-produkt","category-custom-equipment"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v24.2 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Unitate automat\u0103 pentru rebobinare, t\u0103iere la lungime \u0219i \u00eenf\u0103\u0219urare f\u0103r\u0103 tub a materialului - Intapack<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/intapack.eu\/ro\/automatic-unit-rewinding-processing-coreless-winding\/\" \/>\n<meta property=\"og:locale\" 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\u201eUnitatea\u201d) este conceput\u0103 pentru a realiza procesul automat de derulare, t\u0103iere la lungime \u0219i \u00eenf\u0103\u0219urare a materialului. &nbsp; Specifica\u021bii tehnice: L\u0103\u021bimea unit\u0103\u021bii, mm \u2013 3700 Lungimea unit\u0103\u021bii, mm \u2013 5350 \u00cen\u0103l\u021bimea unit\u0103\u021bii, mm \u2013 2100 Greutatea unit\u0103\u021bii, kg \u2013 4000 Rol\u0103 [&hellip;]\" \/>\n<meta property=\"og:url\" content=\"https:\/\/intapack.eu\/ro\/automatic-unit-rewinding-processing-coreless-winding\/\" \/>\n<meta property=\"og:site_name\" content=\"Intapack\" \/>\n<meta property=\"article:published_time\" content=\"2026-10-14T14:02:48+00:00\" \/>\n<meta property=\"article:modified_time\" content=\"2026-10-14T14:35:48+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/intapack.eu\/wp-content\/uploads\/2026\/10\/AutomaticRewinding-Processing-Coreless-Photo01.jpg\" \/>\n\t<meta property=\"og:image:width\" content=\"712\" \/>\n\t<meta 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\u043f\u0435\u0440\u0435\u043c\u043e\u0442\u043a\u0438, \u043c\u0435\u0440\u043d\u043e\u0439 \u043f\u043e\u0440\u0435\u0437\u043a\u0438 \u0438 \u0441\u0432\u043e\u0440\u0430\u0447\u0438\u0432\u0430\u043d\u0438\u044e \u0432 \u0440\u0443\u043b\u043e\u043d \u043c\u0430\u0442\u0435\u0440\u0438\u0430\u043b\u0430 \u0431\u0435\u0437 \u0448\u043f\u0443\u043b\u0438[:pl]Automatyczne urz\u0105dzenie do przewijania, ci\u0119cia na wymiar oraz nawijania materia\u0142u bez u\u017cycia tulei[:lt]Automatinis \u012frenginys med\u017eiagai pervynioti, pjaustyti reikiamu ilgiu ir vynioti be \u0161erdies[:cs]Automatick\u00e9 za\u0159\u00edzen\u00ed pro p\u0159ev\u00edjen\u00ed, d\u011blen\u00ed na d\u00e9lku a bezdutinkov\u00e9 nav\u00edjen\u00ed materi\u00e1lu[:hu]Automatikus egys\u00e9g anyag \u00e1tcs\u00e9v\u00e9l\u00e9s\u00e9re, m\u00e9retre v\u00e1g\u00e1s\u00e1ra \u00e9s cs\u0151 n\u00e9lk\u00fcli feltekercsel\u00e9s\u00e9re[:sk]Automatick\u00e9 zariadenie na prev\u00edjanie, rezanie na d\u013a\u017eku a bezjadrov\u00e9 nav\u00edjanie materi\u00e1lu[:ro]Unitate automat\u0103 pentru rebobinare, t\u0103iere la lungime \u0219i \u00eenf\u0103\u0219urare f\u0103r\u0103 tub a materialului[:] - Intapack","og_description":"Unitatea automat\u0103 pentru derulare, t\u0103iere la lungime \u0219i \u00eenf\u0103\u0219urare a materialului (denumit\u0103 \u00een continuare \u201eUnitatea\u201d) este conceput\u0103 pentru a realiza procesul automat de derulare, t\u0103iere la lungime \u0219i \u00eenf\u0103\u0219urare a materialului. &nbsp; Specifica\u021bii tehnice: L\u0103\u021bimea unit\u0103\u021bii, mm \u2013 3700 Lungimea unit\u0103\u021bii, mm \u2013 5350 \u00cen\u0103l\u021bimea unit\u0103\u021bii, mm \u2013 2100 Greutatea unit\u0103\u021bii, kg \u2013 4000 Rol\u0103 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