{"id":4950,"date":"2025-05-29T05:06:44","date_gmt":"2025-05-29T03:06:44","guid":{"rendered":"https:\/\/intapack.com\/?p=4950"},"modified":"2025-09-06T14:23:41","modified_gmt":"2025-09-06T12:23:41","slug":"pneumatic-filling-machine-with-auger-dispenser-af-35-h","status":"publish","type":"post","link":"https:\/\/intapack.eu\/ro\/pneumatic-filling-machine-with-auger-dispenser-af-35-h\/","title":{"rendered":"Ma\u0219in\u0103 de umplere pneumatic\u0103 cu dozator melc AF-35-H"},"content":{"rendered":"

Ma\u0219ina de ambalat<\/strong> este conceput\u0103 pentru a organiza un ciclu de ambalare<\/strong> continuu, folosind o metod\u0103 de dozare volumetric\u0103, a produselor vrac care formeaz\u0103 praf (f\u0103in\u0103, lapte uscat, amidon) \u0219i ambalarea acestora \u00een folii polimerice (polipropilen\u0103, duplex, triplex) cu formarea de pachete (pern\u0103 sau pe picioare). Automatizarea controleaz\u0103 complet procesul de ambalare<\/strong> \u0219i ambalare<\/strong> a produselor, astfel \u00eenc\u00e2t participarea uman\u0103 este redus\u0103 la minimum.<\/p>\n

Echipamentul const\u0103 dintr-o ma\u0219in\u0103 de<\/strong> ambalat<\/strong> pneumatic\u0103 \u0219i un dozator volumetric cu \u0219urub<\/strong>.<\/p>\n

Ma\u0219ina de ambalat<\/strong> este cel mai bugetar echipament pentru ambalarea<\/strong> produselor care formeaz\u0103 praf (dintre modelele similare de echipamente) \u0219i are, de asemenea, capacitatea de a modifica dimensiunea \u0219i caracteristicile materialelor de ambalare.<\/p>\n

 <\/p>\n

Caracteristici.<\/strong><\/p>\n\n\n\n\n\n\n\n\n\n\n\n\n
Alimentare, V\/Hz<\/td>\n380\/50<\/td>\n<\/tr>\n
Consum de energie electric\u0103, kW\/or\u0103<\/td>\n2<\/td>\n<\/tr>\n
Alimentare pneumatic\u0103**, atm.\/l.min.<\/td>\n6\/250<\/td>\n<\/tr>\n
Lungime\/Latime\/Inaltime (nu mai mult de), mm<\/td>\n1200\/1700\/3200<\/td>\n<\/tr>\n
Greutate (nu mai mult de), kg<\/td>\n420<\/td>\n<\/tr>\n
Latime\/diametru rola film (max), mm<\/td>\n380\/300<\/td>\n<\/tr>\n
Productivitate (max.)*, pachete\/or\u0103<\/td>\n1500<\/td>\n<\/tr>\n
Volumul recipientului de depozitare, l<\/td>\n60<\/td>\n<\/tr>\n
Interval de dozare, cm3<\/td>\n50\u20131000<\/td>\n<\/tr>\n
L\/l pachet (max), mm<\/td>\n300\/180<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

* Productivitatea depinde de volumul dozei, lungimea ambalajului \u0219i propriet\u0103\u021bile materialului de ambalare.<\/p>\n

** Pentru a asigura func\u021bionarea antren\u0103rilor pneumatice ale acestei ma\u0219ini de ambalare, este necesar un \u201ecompresor\u201d (furnizat separat).<\/p>\n

 <\/p>\n

Descrierea lucr\u0103rii.<\/strong><\/p>\n

Produsul ambalat este turnat pe pere\u021bii \u00eenclina\u021bi p\u00e2n\u0103 la g\u00e2tul bunc\u0103rului, conectat la tubul dispozitivului de formare a man\u0219onului. Un melc pozi\u021bionat vertical trece prin g\u00e2t \u0219i prin tub, a c\u0103rui parte superioar\u0103 este fixat\u0103 \u00een transmisia electric\u0103. V\u0103rs\u00e2nd prin g\u00e2t, produsul umple cavit\u0103\u021bile dintre suprafa\u021ba \u0219urubului melcului \u0219i suprafa\u021ba interioar\u0103 a tubului. Pentru a preveni v\u0103rsarea, este prev\u0103zut\u0103 o supap\u0103 \u00een partea inferioar\u0103 a tubului.<\/p>\n

C\u00e2nd alimentarea este furnizat\u0103 de contorul CT201, situat \u00een unitatea de comand\u0103 a ma\u0219inii de ambalare, ac\u0163ionarea electric\u0103 \u00eencepe s\u0103 roteasc\u0103 melcul, deplas\u00e2nd astfel produsul din bunc\u0103r \u00een jos pe tub. Viteza de rota\u021bie a melcului este determinat\u0103 de valorile setate pe convertizorul de frecven\u021b\u0103. \u00cen plus, ac\u0163ionarea electric\u0103 activeaz\u0103 \u201eagitatoarele\u201d din bunc\u0103r, care amestec\u0103 produsul, prevenind formarea pun\u0163ilor \u015fi turnarea mai bun\u0103 a produsului \u00een g\u00e2tul bunc\u0103rului.<\/p>\n

\u00cen timpul rota\u021biei \u0219urubului, supapa din partea inferioar\u0103 a tubului se deschide, iar produsul deplasat de \u0219urub este turnat \u00een filmul de ambalare pliat pe tub ca un man\u0219on cu o cus\u0103tur\u0103 din spate \u0219i partea de jos sigilate (ambalaj semifabricat). Dup\u0103 atingerea num\u0103rului de impulsuri setat pe contorul \u201eCT201\u201d, alimentarea electric\u0103 a ac\u021bion\u0103rii electrice este oprit\u0103, \u0219urubul se opre\u0219te \u0219i supapa de pe tub se \u00eenchide, \u00eentrerup\u00e2nd livrarea unei doze de produs la ambalajul semifabricat. \u00cen acela\u0219i timp, contorul \u201eCT201\u201d trimite un impuls microcontrolerului care controleaz\u0103 func\u021bionarea ma\u0219inii de ambalare.<\/p>\n

Dup\u0103 ce a primit impulsul, microcontrolerul folose\u0219te ac\u021bion\u0103ri pneumatice pentru a activa unitatea de lipit. Unitatea de lipit folose\u0219te principiul \u00eenc\u0103lzirii constante \u0219i \u00eentr-un singur pas sigileaz\u0103 simultan cus\u0103tura superioar\u0103 a pachetului umplut, cus\u0103turile inferioare \u0219i laterale ale urm\u0103torului pachet cu tipul de cus\u0103tur\u0103 \u201eeuro-roller\u201d.<\/p>\n

\u00cen acest caz, \u00een timpul procesului de sudare, f\u0103lcile orizontale ale unit\u0103\u021bii de lipit (c\u0103rucior) sunt deplasate \u00een jos cu lungimea setat\u0103 a pachetului. Deoarece f\u0103lcile se deplaseaz\u0103 \u00een jos f\u0103r\u0103 a se elibera, ele trag \u00eempreun\u0103 cu ele folia de ambalare. Rola este derulat\u0103 \u0219i filmul este rulat prin guler \u00eentr-un man\u0219on \u00een jurul tubului.<\/p>\n

C\u00e2nd c\u0103ruciorul ajunge la punctul de jos, pachetul umplut este separat prin t\u0103ierea filmului cu un cu\u021bit mecanic zim\u021bat. \u00cen acela\u0219i timp, microcontrolerul ma\u0219inii de ambalare trimite un impuls la contorul \u201eCT201\u201d, care furnizeaz\u0103 energie electric\u0103 ac\u021bion\u0103rii electrice a dozatorului, umpl\u00e2nd urm\u0103torul pachet. \u00cen acela\u0219i timp, microcontrolerul elibereaz\u0103 f\u0103lcile orizontale \u0219i le mut\u0103 \u00een sus pentru a sigila urm\u0103torul pachet. Pachetul t\u0103iat cade pe podea, \u00eentr-un container special (cutie) sau pe un transportor de desc\u0103rcare. \u00cen plus, microcontrolerul monitorizeaz\u0103 momentele de golire a bunc\u0103rului dozatorului, sf\u00e2r\u0219itul rolei de material de ambalare \u0219i alte situa\u021bii de urgen\u021b\u0103.<\/p>\n

 <\/p>\n

Particularit\u0103\u021bi.<\/strong><\/p>\n

Ma\u0219ina de umplere \u0219i ambalare este optim\u0103 pentru ambalarea produselor \u00een vrac care formeaz\u0103 praf, cum ar fi f\u0103in\u0103, lapte uscat, amidon, ciment, cret\u0103. Aparatul v\u0103 permite s\u0103 modifica\u021bi \u00een mod arbitrar dimensiunea dozei \u0219i a produsului ambalat, dar trebuie avut \u00een vedere c\u0103 aceast\u0103 ma\u0219in\u0103 de umplere folose\u0219te o metod\u0103 de dozare volumetric\u0103, m\u0103sur\u00e2nd produsul dozat nu \u00een func\u021bie de greutate, ci de num\u0103rul de rota\u021bii ale melcului. Prin urmare, la schimbarea produsului dozat, este necesar s\u0103 se \u021bin\u0103 cont de densitatea acestuia, deoarece cu acela\u0219i num\u0103r de rota\u021bii pentru diferite produse, greutatea por\u021biilor poate diferi.<\/p>\n

Ma\u0219ina de umplere \u0219i ambalare are dimensiuni \u0219i greutate semnificative \u0219i necesit\u0103 plasare pe podea. Exist\u0103 \u0219i restric\u021bii privind l\u0103\u021bimea peliculei utilizate \u0219i \u00een\u0103l\u021bimea pachetului format, specificate \u00een specifica\u021biile tehnice. Este posibil\u0103 fabricarea unei ma\u0219ini de umplere \u0219i ambalare de dimensiuni mari – l\u0103\u021bimea maxim\u0103 a filmului va fi de p\u00e2n\u0103 la 500 mm, iar \u00een\u0103l\u021bimea pachetului de p\u00e2n\u0103 la 400 mm.<\/p>\n

 <\/p>\n

Echipamente.<\/strong><\/p>\n

Echipament standard:
\n<\/span><\/em>Dozator volumetric cu \u0219urub cu recipient de depozitare cu agitator;
\nFost de ambalaj cu 3 cus\u0103turi \u201epern\u0103\u201d – guler (p\u00e2n\u0103 la 380 mm);
\nSistem de alimentare automat\u0103 a materialului de ambalare pe lungime \u0219i de-a lungul \u201emarcajului foto\u201d;
\nUnitate pentru sigilarea cus\u0103turilor longitudinale \u0219i transversale ale ambalajului cu \u201eeuro-role\u201d;
\nUnitate pentru punerea datei pe cus\u0103tura ambalajului (ziua, luna, anul \u201eXX XX XX\u201d);
\nUnitate de control electronic\u0103 cu indicare luminoas\u0103 \u0219i monitorizare a situa\u021biilor de urgen\u021b\u0103.<\/p>\n

Echipamente suplimentare:
\n<\/em>Tub cu guler (pentru modificarea l\u0103\u021bimii filmului);
\nUnitate pentru formarea unui \u201epachet stand-up\u201d;
\nImprimanta termica (de la 6 caractere, in orice punct al pachetului);
\nDispozitiv pentru aplicarea unui pumn pe cus\u0103tur\u0103 (\u201eBucla Euro\u201d, \u201ePoanson Euro\u201d);
\nHusa de protectie;
\nCompresor.<\/p>\n

Echipament:
\n<\/em>Ac\u021bion\u0103ri electrice \u2013 STM (Italia);
\nAc\u021bion\u0103ri pneumatice \u2013 CAMOZZI (Italia);
\nFolosit \u2013 Balan\u021b\u0103, MiKra (Ucraina);
\nConvertoare de frecven\u021b\u0103 \u2013 INVT, HYUNDAI (Coreea);
\nUnit\u0103\u021bi de contact produs \u2013 o\u021bel 304.<\/p>\n

 <\/p>\n

Posibilitati<\/strong>: 1500 pachete\/ora.<\/p>\n

Tip ambalaj:<\/strong> pachet (perna\/pe picioare).<\/p>\n

Produse:<\/strong> produse care formeaz\u0103 praf.<\/p>\n

 <\/p>\n","protected":false},"excerpt":{"rendered":"

Ma\u0219ina de ambalat este conceput\u0103 pentru a organiza un ciclu de ambalare continuu, folosind o metod\u0103 de dozare volumetric\u0103, a produselor vrac care formeaz\u0103 praf (f\u0103in\u0103, lapte uscat, amidon) \u0219i ambalarea acestora \u00een folii polimerice (polipropilen\u0103, duplex, triplex) cu formarea de pachete (pern\u0103 sau pe picioare). Automatizarea controleaz\u0103 complet procesul de ambalare \u0219i ambalare a […]<\/p>\n","protected":false},"author":1,"featured_media":4951,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"inline_featured_image":false,"ngg_post_thumbnail":0,"footnotes":""},"categories":[2,3,14],"tags":[],"class_list":["post-4950","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-produkt","category-filling","category-automatic-machines-pillow-series"],"acf":[],"yoast_head":"\nMa\u0219in\u0103 de umplere pneumatic\u0103 cu dozator melc AF-35-H - Intapack<\/title>\n<meta name=\"description\" content=\"Ma\u0219ina de ambalat este conceput\u0103 pentru a organiza un ciclu de ambalare continuu, folosind o metod\u0103 de dozare volumetric\u0103...\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" 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