{"id":5073,"date":"2025-05-30T14:40:36","date_gmt":"2025-05-30T12:40:36","guid":{"rendered":"https:\/\/intapack.com\/?p=5073"},"modified":"2025-09-05T21:55:01","modified_gmt":"2025-09-05T19:55:01","slug":"mechanical-filling-machine-with-auger-dispenser-af-45-h","status":"publish","type":"post","link":"https:\/\/intapack.eu\/pl\/mechanical-filling-machine-with-auger-dispenser-af-45-h\/","title":{"rendered":"Mechaniczna maszyna do nape\u0142niania z dozownikiem \u015blimakowym AF-45-H"},"content":{"rendered":"

Maszyna nape\u0142niaj\u0105co-pakuj\u0105ca<\/strong>, model AF-45-H, jest przeznaczona do ci\u0105g\u0142ego cyklu nape\u0142niania, obj\u0119to\u015bciowego i pakowania<\/strong> produkt\u00f3w pylistych (m\u0105ka, mleko w proszku, skrobia, cement, kreda) w mi\u0119kkie opakowania<\/strong> polimerowe (poduszka, worek stoj\u0105cy)<\/p>\n

Urz\u0105dzenie to sk\u0142ada si\u0119 z mechanicznej maszyny pakuj\u0105cej<\/strong> i obj\u0119to\u015bciowego dozownika \u015blimakowego<\/strong>.<\/p>\n

Maszyna nape\u0142niaj\u0105co-pakuj\u0105ca<\/strong> z dozownikiem \u015blimakowym jest najbardziej kompaktowym i naj\u0142atwiejszym w utrzymaniu sprz\u0119tem (w\u015br\u00f3d podobnych modeli), nie wymaga spr\u0119\u017carki, a tak\u017ce ma mo\u017cliwo\u015b\u0107 zmiany rozmiaru i w\u0142a\u015bciwo\u015bci materia\u0142\u00f3w opakowaniowych<\/strong>.<\/p>\n

 <\/p>\n

Charakterystyka.<\/strong><\/p>\n\n\n\n\n\n\n\n\n\n\n\n
Zasilanie, V\/Hz<\/td>\n380\/50<\/td>\n<\/tr>\n
Zu\u017cycie energii elektrycznej, kW\/godz.<\/td>\n2,5<\/td>\n<\/tr>\n
D\u0142ugo\u015b\u0107\/Szeroko\u015b\u0107\/Wysoko\u015b\u0107 (nie wi\u0119cej ni\u017c), mm<\/td>\n1700\/1200\/3100<\/td>\n<\/tr>\n
Waga (nie wi\u0119ksza ni\u017c), kg<\/td>\n460<\/td>\n<\/tr>\n
Szeroko\u015b\u0107\/\u015brednica rolki filmu (maks.), mm<\/td>\n380\/300<\/td>\n<\/tr>\n
Wydajno\u015b\u0107 (maks.)*, pakiety\/godzin\u0119<\/td>\n1800<\/td>\n<\/tr>\n
Obj\u0119to\u015b\u0107 zbiornika magazynowego, l<\/td>\n60<\/td>\n<\/tr>\n
Zakres dawkowania, cm3<\/td>\n50 \u2013 1000<\/td>\n<\/tr>\n
D\u0142ugo\u015b\u0107\/szeroko\u015b\u0107 opakowania (maks.), mm<\/td>\n300\/180<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

 * Wydajno\u015b\u0107 zale\u017cy od obj\u0119to\u015bci i w\u0142a\u015bciwo\u015bci dawki, d\u0142ugo\u015bci opakowania oraz w\u0142a\u015bciwo\u015bci materia\u0142u opakowaniowego.<\/em><\/p>\n

 <\/p>\n

Opis pracy.<\/strong><\/p>\n

Zapakowany produkt jest wylewany po pochy\u0142ych \u015bcianach do szyjki leja, po\u0142\u0105czonej z rur\u0105 urz\u0105dzenia formuj\u0105cego r\u0119kaw. Przez szyjk\u0119 i rur\u0119 przechodzi pionowo ustawiony \u015blimak, kt\u00f3rego g\u00f3rna cz\u0119\u015b\u0107 jest zamocowana w nap\u0119dzie elektrycznym. Wylewaj\u0105c si\u0119 przez szyjk\u0119, produkt wype\u0142nia wn\u0119ki mi\u0119dzy powierzchni\u0105 \u015blimaka \u015blimaka a wewn\u0119trzn\u0105 powierzchni\u0105 rury. Aby zapobiec jego wylewaniu, w dolnej cz\u0119\u015bci rury znajduje si\u0119 zaw\u00f3r.<\/p>\n

Po doprowadzeniu zasilania z miernika CT201, znajduj\u0105cego si\u0119 w jednostce steruj\u0105cej maszyny pakuj\u0105cej, nap\u0119d elektryczny zaczyna obraca\u0107 \u015blimak, przesuwaj\u0105c w ten spos\u00f3b produkt z leja w d\u00f3\u0142 rury. Pr\u0119dko\u015b\u0107 obrotowa \u015blimaka jest okre\u015blana przez warto\u015bci ustawione na przetwornicy cz\u0119stotliwo\u015bci. Ponadto nap\u0119d elektryczny uruchamia \u201emieszad\u0142a\u201d w leju, kt\u00f3re mieszaj\u0105 produkt, zapobiegaj\u0105c zbrylaniu i lepszemu wlewaniu produktu do szyjki leja.<\/p>\n

Podczas obrotu \u015bruby zaw\u00f3r w dolnej cz\u0119\u015bci tuby otwiera si\u0119, a produkt przesuwany przez \u015brub\u0119 wlewa si\u0119 do folii opakowaniowej zwini\u0119tej na tubie jak r\u0119kaw z uszczelnionym szwem tylnym i dnem (wykr\u00f3j opakowania). Po osi\u0105gni\u0119ciu liczby impuls\u00f3w ustawionych na liczniku \u201eCT201\u201d zasilanie nap\u0119du elektrycznego zostaje zatrzymane, \u015blimak zatrzymuje si\u0119, a zaw\u00f3r na tubie zamyka si\u0119, odcinaj\u0105c dozowanie dawki produktu do wykroju opakowania. Jednocze\u015bnie licznik \u201eCT201\u201d wysy\u0142a impuls do mikrokontrolera, kt\u00f3ry steruje prac\u0105 maszyny pakuj\u0105cej.<\/p>\n

Po otrzymaniu impulsu mikrokontroler aktywuje mechanizm naci\u0105gaj\u0105cy foli\u0119 opakowaniow\u0105. Podczas naci\u0105gania rolka rozwija si\u0119, a folia jest nawijana przez ko\u0142nierz do r\u0119kawa wok\u00f3\u0142 tuby. Po naci\u0105gni\u0119ciu folii na wymagan\u0105 odleg\u0142o\u015b\u0107 (okre\u015blon\u0105 przez znacznik zdj\u0119cia lub warto\u015b\u0107 parametru \u201e\u0421\u0427t. 1\u201d) mikrokontroler aktywuje jednostk\u0119 lutownicz\u0105.<\/p>\n

Jednostka lutownicza wykorzystuje zasad\u0119 sta\u0142ego nagrzewania i jednocze\u015bnie uszczelnia g\u00f3rny szew wype\u0142nionego opakowania, dolny i boczne szwy nast\u0119pnego opakowania szwem typu \u201eEuroche\u201d w jednym przej\u015bciu. Jednocze\u015bnie w momencie zgrzewania wype\u0142niony pakiet jest rozdzielany poprzez przeci\u0119cie folii mechanicznym no\u017cem z\u0105bkowanym. Odci\u0119ty pakiet spada na pod\u0142og\u0119, do specjalnego pojemnika (skrzynki) lub na przeno\u015bnik wy\u0142adowczy.<\/p>\n

Jednocze\u015bnie mikrokontroler maszyny pakuj\u0105cej wysy\u0142a impuls do licznika \u201eCT201\u201d, kt\u00f3ry zasila nap\u0119d elektryczny dozownika, nape\u0142niaj\u0105c kolejne opakowanie.<\/p>\n

Ponadto mikrokontroler monitoruje momenty opr\u00f3\u017cnienia zasobnika, ko\u0144ca rolki materia\u0142u opakowaniowego i innych sytuacji awaryjnych.<\/p>\n

 <\/p>\n

Osobliwo\u015bci.<\/strong><\/p>\n

Maszyna nape\u0142niaj\u0105co-pakuj\u0105ca jest optymalna do pakowania pylistych produkt\u00f3w sypkich, takich jak m\u0105ka, mleko w proszku, skrobia, cement, kreda. Maszyna umo\u017cliwia dowoln\u0105 zmian\u0119 wielko\u015bci dawki i pakowanego produktu, nale\u017cy jednak pami\u0119ta\u0107, \u017ce ta maszyna pakuj\u0105ca wykorzystuje metod\u0119 dozowania obj\u0119to\u015bciowego, mierz\u0105c dozowany produkt nie wed\u0142ug wagi, ale wed\u0142ug liczby obrot\u00f3w \u015blimaka. Dlatego przy zmianie dozowanego produktu nale\u017cy wzi\u0105\u0107 pod uwag\u0119 jego g\u0119sto\u015b\u0107, poniewa\u017c przy tej samej liczbie obrot\u00f3w dla r\u00f3\u017cnych produkt\u00f3w waga porcji mo\u017ce si\u0119 r\u00f3\u017cni\u0107.<\/p>\n

R\u00f3\u017cnica mi\u0119dzy t\u0105 maszyn\u0105 a podobn\u0105 AF-35-H polega na zastosowaniu mechanicznej maszyny pakuj\u0105cej, kt\u00f3ra nie ma nap\u0119d\u00f3w pneumatycznych. W zwi\u0105zku z tym nie wymaga to u\u017cycia spr\u0119\u017carki, co oznacza, \u017ce \u200b\u200bmaszyna pracuje ciszej. Ponadto ta maszyna ma mniejsze wymiary ni\u017c AF-35-H.<\/p>\n

Maszyna nape\u0142niaj\u0105co-pakuj\u0105ca ma znaczne wymiary i wag\u0119 i wymaga umieszczenia na pod\u0142odze. Istniej\u0105 r\u00f3wnie\u017c ograniczenia dotycz\u0105ce szeroko\u015bci stosowanej folii i wysoko\u015bci formowanego opakowania, podane w specyfikacji technicznej.<\/p>\n

 <\/p>\n

Sprz\u0119t.<\/strong><\/p>\n

Wyposa\u017cenie standardowe:
\n<\/span><\/em>Dozownik \u015blimakowy obj\u0119to\u015bciowy z pojemnikiem magazynowym z mieszad\u0142em;
\nForma do pakowania 3-zgrzewowego \u201epoduszka\u201d – ko\u0142nierz (do 380 mm);
\nAutomatyczny system podawania ta\u015bmy do materia\u0142u opakowaniowego wed\u0142ug \u201efotomarka\u201d;
\nJednostka zgrzewaj\u0105ca typu \u201eeuro-roll\u201d wzd\u0142u\u017cnych i poprzecznych szw\u00f3w opakowania;
\nJednostka do umieszczania daty na szwie opakowania (dzie\u0144, miesi\u0105c, rok \u201eXX XX XX\u201d);
\nElektroniczna jednostka steruj\u0105ca z sygnalizacj\u0105 \u015bwietln\u0105 i monitorowaniem sytuacji awaryjnych.<\/p>\n

Wyposa\u017cenie dodatkowe:
\n<\/span><\/em>Tuba z ko\u0142nierzem (do zmiany szeroko\u015bci folii);
\nJednostka do formowania \u201epakietu stoj\u0105cego\u201d;
\nEnkoder (do naci\u0105gania folii wzd\u0142u\u017c d\u0142ugo\u015bci pakietu);
\nDrukarka termiczna (od 6 znak\u00f3w, w dowolnym miejscu pakietu);
\nUrz\u0105dzenie do nak\u0142adania dziurkacza na szew (\u201eEuro loop\u201d, \u201eEuro punch\u201d);
\nOs\u0142ona ochronna.<\/p>\n

Sprz\u0119t.<\/span>
\n<\/em>Nap\u0119dy elektryczne \u2013 STM (W\u0142ochy);
\nU\u017cywane \u2013 Libra, MiKra (Ukraina);
\nPrzetwornice cz\u0119stotliwo\u015bci \u2013 INVT, HYUNDAI (Korea);
\nJednostki kontaktowe produktu \u2013 stal 304.<\/p>\n

 <\/p>\n

Mo\u017cliwo\u015bci<\/strong>: 1800 opakowa\u0144\/godzin\u0119.<\/p>\n

Rodzaj opakowania:<\/strong> opakowanie (poduszka\/stoj\u0105ca).<\/p>\n

Produkty:<\/strong> produkty pyl\u0105ce.<\/p>\n

 <\/p>\n","protected":false},"excerpt":{"rendered":"

Maszyna nape\u0142niaj\u0105co-pakuj\u0105ca, model AF-45-H, jest przeznaczona do ci\u0105g\u0142ego cyklu nape\u0142niania, obj\u0119to\u015bciowego i pakowania produkt\u00f3w pylistych (m\u0105ka, mleko w proszku, skrobia, cement, kreda) w mi\u0119kkie opakowania polimerowe (poduszka, worek stoj\u0105cy) Urz\u0105dzenie to sk\u0142ada si\u0119 z mechanicznej maszyny pakuj\u0105cej i obj\u0119to\u015bciowego dozownika \u015blimakowego. Maszyna nape\u0142niaj\u0105co-pakuj\u0105ca z dozownikiem \u015blimakowym jest najbardziej kompaktowym i naj\u0142atwiejszym w utrzymaniu sprz\u0119tem (w\u015br\u00f3d […]<\/p>\n","protected":false},"author":1,"featured_media":5672,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"inline_featured_image":false,"ngg_post_thumbnail":0,"footnotes":""},"categories":[2,3,14],"tags":[],"class_list":["post-5073","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-produkt","category-filling","category-automatic-machines-pillow-series"],"acf":[],"yoast_head":"\nMechaniczna maszyna do nape\u0142niania z dozownikiem \u015blimakowym AF-45-H - Intapack<\/title>\n<meta name=\"description\" content=\"The filling and packaging machine, model AF-45-H, is designed to provide a continuous cycle of filling, volumetric method, and packaging...\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, 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