{"id":5047,"date":"2025-05-29T22:24:03","date_gmt":"2025-05-29T20:24:03","guid":{"rendered":"https:\/\/intapack.com\/?p=5047"},"modified":"2025-09-06T12:41:35","modified_gmt":"2025-09-06T10:41:35","slug":"mechanical-packaging-machine-with-weighing-batcher-af-45-v","status":"publish","type":"post","link":"https:\/\/intapack.eu\/pl\/mechanical-packaging-machine-with-weighing-batcher-af-45-v\/","title":{"rendered":"Maszyna pakuj\u0105ca mechaniczna z dozownikiem wagowym AF-45-V"},"content":{"rendered":"

Maszyna nape\u0142niaj\u0105co-pakuj\u0105ca<\/strong> nap\u0119dzana mechanicznie jest przeznaczona do organizowania ci\u0105g\u0142ego cyklu wa\u017cenia produkt\u00f3w luzem (p\u0142atk\u00f3w zbo\u017cowych, orzech\u00f3w, kawy, krakers\u00f3w, chips\u00f3w, cukierk\u00f3w, ciastek, granulatu, paszy dla zwierz\u0105t) i pakowania<\/strong> ich w folie polimerowe (polipropylenowe, duplex, triplex). Podczas procesu pakowania maszyna formuje opakowanie<\/strong> typu torebka stoj\u0105ca lub<\/strong> torebka poduszkowa<\/strong>.<\/p>\n

Sprz\u0119t sk\u0142ada si\u0119 z mechanicznej maszyny pakuj\u0105cej<\/strong> i elektronicznego dozownika wa\u017c\u0105cego<\/strong>.<\/p>\n

Maszyna nape\u0142niaj\u0105ca<\/strong> jest uniwersalna, najbardziej kompaktowa i \u0142atwa w utrzymaniu (w\u015br\u00f3d podobnych modeli), nie wymaga spr\u0119\u017carki, a tak\u017ce ma mo\u017cliwo\u015b\u0107 zmiany wagi dawki, wymiar\u00f3w i w\u0142a\u015bciwo\u015bci materia\u0142\u00f3w opakowaniowych<\/strong>.<\/p>\n

 <\/p>\n

Charakterystyka.<\/strong><\/p>\n\n\n\n\n\n\n\n\n\n\n\n\n
Zasilanie, V\/Hz<\/td>\n380\/50<\/td>\n<\/tr>\n
Zu\u017cycie energii elektrycznej, kW\/godz.<\/td>\n2,5<\/td>\n<\/tr>\n
Zasilanie pneumatyczne**, atm.\/l.min.<\/td>\nnieobecny<\/td>\n<\/tr>\n
D\u0142ugo\u015b\u0107\/Szeroko\u015b\u0107\/Wysoko\u015b\u0107 (nie wi\u0119cej ni\u017c), mm<\/td>\n1700\/1200\/2600<\/td>\n<\/tr>\n
Waga (nie wi\u0119ksza ni\u017c), kg<\/td>\n410<\/td>\n<\/tr>\n
Szeroko\u015b\u0107\/\u015brednica rolki filmu (maks.), mm<\/td>\n380\/300<\/td>\n<\/tr>\n
Wydajno\u015b\u0107 (maks.)*, pakiety\/godzin\u0119<\/td>\n600-2400<\/td>\n<\/tr>\n
Obj\u0119to\u015b\u0107 zbiornika magazynowego, l<\/td>\n60-240<\/td>\n<\/tr>\n
Zakres dawkowania, g<\/td>\n20\u20131000<\/td>\n<\/tr>\n
D\u0142ugo\u015b\u0107\/szeroko\u015b\u0107 opakowania (maks.), mm<\/td>\n300\/180<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

* Wydajno\u015b\u0107 zale\u017cy od wagi dawki, d\u0142ugo\u015bci opakowania i w\u0142a\u015bciwo\u015bci materia\u0142u opakowaniowego.<\/em><\/p>\n

 <\/p>\n

Opis pracy.<\/strong><\/p>\n

Zapakowany produkt jest wsypywany przez szyjk\u0119 leja na wibruj\u0105c\u0105 tac\u0119, kt\u00f3ra wibruj\u0105c z okre\u015blon\u0105 amplitud\u0105, podaje go do wiadra wa\u017c\u0105cego. Wiadro jest przymocowane do ramy dozownika na czujniku tensometrycznym (tensometr). Po osi\u0105gni\u0119ciu okre\u015blonych parametr\u00f3w wagi czujnik tensometryczny wysy\u0142a sygna\u0142 do jednostki steruj\u0105cej dozownika wagowego (sterownika Libra), kt\u00f3ra zatrzymuje wibruj\u0105c\u0105 tac\u0119, przerywaj\u0105c podawanie produktu.<\/p>\n

Po otrzymaniu impulsu z jednostki steruj\u0105cej maszyny pakuj\u0105cej (sygna\u0142 roz\u0142adunku), sterownik dozownika wysy\u0142a sygna\u0142, aby otworzy\u0107 wiadro wa\u017c\u0105ce. Wiadro otwiera si\u0119, wlewaj\u0105c swoj\u0105 zawarto\u015b\u0107 do lejka. Przez lejek, przez rurk\u0119 urz\u0105dzenia formuj\u0105cego r\u0119kaw, produkt jest wsypywany do z\u0142o\u017conej tuby (r\u0119kawa) z folii opakowaniowej z uszczelnionym tylnym szwem i dnem (blacha opakowaniowa). W tym momencie sterownik w\u0142\u0105cza wibruj\u0105c\u0105 tac\u0119, aby nape\u0142ni\u0107 wiadro wa\u017c\u0105ce kolejn\u0105 porcj\u0105 produktu.<\/p>\n

Prac\u0105 maszyny pakuj\u0105cej steruje mikrokontroler umieszczony w jednostce steruj\u0105cej, kt\u00f3ry po roz\u0142adowaniu pojemnika wa\u017c\u0105cego (wydawaniu dawki produktu) uruchamia mechanizm ta\u015bmowy do naci\u0105gania folii. Podczas naci\u0105gania rolka jest rozwijana, a folia jest zwijana przez ko\u0142nierz do r\u0119kawa wok\u00f3\u0142 tuby. Po naci\u0105gni\u0119ciu folii na wymagan\u0105 odleg\u0142o\u015b\u0107 (okre\u015blon\u0105 za pomoc\u0105 znacznika fotograficznego lub okre\u015blonej warto\u015bci) mikrokontroler uruchamia jednostk\u0119 zgrzewaj\u0105c\u0105.<\/p>\n

Jednostka zgrzewaj\u0105ca tej maszyny pakuj\u0105cej wykorzystuje zasad\u0119 sta\u0142ego nagrzewania i w jednym kroku jednocze\u015bnie zgrzewa g\u00f3rny szew nape\u0142nionego opakowania, dolne i boczne szwy nast\u0119pnego opakowania szwem typu \u201eeuro-roll\u201d. Jednocze\u015bnie w momencie zgrzewania nape\u0142nione opakowanie jest rozdzielane poprzez przeci\u0119cie folii mechanicznym no\u017cem z\u0105bkowanym. Odci\u0119te opakowanie spada na pod\u0142og\u0119, do specjalnego pojemnika (pude\u0142ka) lub na przeno\u015bnik odbiorczy.<\/p>\n

Po otwarciu zgrzanych element\u00f3w mikrokontroler maszyny pakuj\u0105cej ponownie wysy\u0142a impuls do sterownika \u201eLibra\u201d (sygna\u0142 \u201eRoz\u0142adunek\u201d), nape\u0142niaj\u0105c kolejne opakowanie. Ponadto mikrokontroler monitoruje koniec rolki materia\u0142u opakowaniowego i inne sytuacje awaryjne.<\/p>\n

 <\/p>\n

Osobliwo\u015bci.<\/strong><\/p>\n

Maszyna pakuj\u0105ca idealnie nadaje si\u0119 do pakowania produkt\u00f3w o dowolnej p\u0142ynno\u015bci, z wyj\u0105tkiem pylistych (m\u0105ka, cukier puder). Bior\u0105c pod uwag\u0119 spos\u00f3b dozowania i charakterystyk\u0119 dozownika wagowego, ta maszyna pakuj\u0105ca pozwala na dowoln\u0105 zmian\u0119 porcji zapakowanego produktu, a tak\u017ce na osi\u0105gni\u0119cie najdok\u0142adniejszego dozowania. Nie ma \u017cadnych ogranicze\u0144 dotycz\u0105cych zmiany zapakowanego produktu, kt\u00f3re wyst\u0119puj\u0105 w maszynie z dozownikiem obj\u0119to\u015bciowym (AF-45-Ob).<\/p>\n

R\u00f3\u017cnica mi\u0119dzy tym urz\u0105dzeniem pakuj\u0105cym a podobnym AF-35-V polega na zastosowaniu mechanicznej maszyny pakuj\u0105cej, kt\u00f3ra nie posiada nap\u0119d\u00f3w pneumatycznych. W zwi\u0105zku z tym nie wymaga stosowania spr\u0119\u017carki, co oznacza, \u017ce \u200b\u200bmaszyna pracuje ciszej. Ponadto ta maszyna pakuj\u0105ca ma mniejsze wymiary i wy\u017csz\u0105 wydajno\u015b\u0107 ni\u017c AF-35-V.<\/p>\n

Maszyna pakuj\u0105ca wymaga ustawienia na pod\u0142odze i ma ograniczenia dotycz\u0105ce szeroko\u015bci u\u017cywanej folii i wysoko\u015bci formowanego opakowania, okre\u015blone w specyfikacji technicznej.<\/p>\n

Maszyna pakuj\u0105ca jest dost\u0119pna w modelach AF-45-V1, AF-45-V2, AF-45-V3, AF-45-V4. R\u00f3\u017cni\u0105 si\u0119 one liczb\u0105 wiader wa\u017c\u0105cych (\u201estrumieni\u201d): w AF-45-V1 – 1 \u201estrumie\u0144\u201d, o wydajno\u015bci do 600 opakowa\u0144\/godzin\u0119, a w AF-45-V4 odpowiednio 4 \u201estrumienie\u201d, o wydajno\u015bci do 2400 opakowa\u0144\/godzin\u0119. Osobn\u0105 modyfikacj\u0105 tego urz\u0105dzenia pakuj\u0105cego jest zastosowanie dwupoziomowego dozownika wagowego, kt\u00f3ry umo\u017cliwia dok\u0142adniejsze i wydajniejsze dozowanie produkt\u00f3w trudno p\u0142yn\u0105cych, kt\u00f3re nie maj\u0105 sta\u0142ej p\u0142ynno\u015bci. Na przyk\u0142ad wi\u00f3ry mog\u0105 albo utkn\u0105\u0107 w szyjce leja (wibruj\u0105ce tace), albo wysypywa\u0107 si\u0119 w du\u017cych, zlepionych porcjach. W zwi\u0105zku z tym wielko\u015b\u0107 dawki mo\u017ce mie\u0107 niepo\u017c\u0105dane odchylenia od okre\u015blonej. Aby to wyeliminowa\u0107, dozownik wykorzystuje 2 poziomy wibruj\u0105cych tac.<\/p>\n

 <\/p>\n

Sprz\u0119t.<\/strong><\/p>\n

Wyposa\u017cenie standardowe:
\n<\/span><\/em>Elektroniczna waga 1-4 przep\u0142ywowa dozownik z zasobnikiem;
\nForma do pakowania 3-zgrzewowego \u201epoduszka\u201d – ko\u0142nierz (do 380 mm);
\nAutomatyczny system podawania ta\u015bmy do materia\u0142u opakowaniowego wed\u0142ug \u201efotomarka\u201d;
\nJednostka zgrzewaj\u0105ca typu \u201eeuro-roll\u201d wzd\u0142u\u017cnych i poprzecznych szw\u00f3w opakowania;
\nJednostka do umieszczania daty na szwie opakowania (dzie\u0144, miesi\u0105c, rok \u201eXX XX XX\u201d);
\nElektroniczna jednostka steruj\u0105ca z sygnalizacj\u0105 \u015bwietln\u0105 i monitorowaniem sytuacji awaryjnych.<\/p>\n

Wyposa\u017cenie dodatkowe:
\n<\/span><\/em>Tuba z ko\u0142nierzem (do zmiany szeroko\u015bci folii);
\nJednostka formuj\u0105ca stoj\u0105c\u0105 torb\u0119;
\nEnkoder (do naci\u0105gania folii wzd\u0142u\u017c d\u0142ugo\u015bci opakowania);
\nDrukarka termiczna (od 6 znak\u00f3w, w dowolnym miejscu opakowania);
\nUrz\u0105dzenie do dziurkowania szw\u00f3w (\u201eEuro loop\u201d, \u201eEuro punch\u201d);
\n2. poziom dozownika (do produkt\u00f3w trudno p\u0142yn\u0105cych);
\nOs\u0142ona ochronna.<\/p>\n

Sprz\u0119t.<\/span>
\n<\/em>Nap\u0119dy elektryczne \u2013 STM (W\u0142ochy);
\nBU \u2013 MiKra (Ukraina);
\nPrzetwornice cz\u0119stotliwo\u015bci \u2013 INVT, HYUNDAI (Korea);
\n\u0141o\u017cyska \u2013 CX (Polska);
\nJednostki maj\u0105ce kontakt z produktem \u2013 stal 304.<\/p>\n

 <\/p>\n

Mo\u017cliwo\u015bci<\/strong>: 600-2400 opakowa\u0144\/godzin\u0119.<\/p>\n

Rodzaj opakowania:<\/strong> opakowanie (poduszka\/stoj\u0105ce).<\/p>\n

Produkty:<\/strong> produkty luzem.<\/p>\n

 <\/p>\n","protected":false},"excerpt":{"rendered":"

Maszyna nape\u0142niaj\u0105co-pakuj\u0105ca nap\u0119dzana mechanicznie jest przeznaczona do organizowania ci\u0105g\u0142ego cyklu wa\u017cenia produkt\u00f3w luzem (p\u0142atk\u00f3w zbo\u017cowych, orzech\u00f3w, kawy, krakers\u00f3w, chips\u00f3w, cukierk\u00f3w, ciastek, granulatu, paszy dla zwierz\u0105t) i pakowania ich w folie polimerowe (polipropylenowe, duplex, triplex). Podczas procesu pakowania maszyna formuje opakowanie typu torebka stoj\u0105ca lub torebka poduszkowa. Sprz\u0119t sk\u0142ada si\u0119 z mechanicznej maszyny pakuj\u0105cej i elektronicznego […]<\/p>\n","protected":false},"author":1,"featured_media":5048,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"inline_featured_image":false,"ngg_post_thumbnail":0,"footnotes":""},"categories":[2,3,14],"tags":[],"class_list":["post-5047","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-produkt","category-filling","category-automatic-machines-pillow-series"],"acf":[],"yoast_head":"\nMaszyna pakuj\u0105ca mechaniczna z dozownikiem wagowym AF-45-V - Intapack<\/title>\n<meta name=\"description\" content=\"Maszyna nape\u0142niaj\u0105co-pakuj\u0105ca nap\u0119dzana mechanicznie jest przeznaczona do organizowania ci\u0105g\u0142ego cyklu wa\u017cenia produkt\u00f3w luzem...\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link 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\u0410F-45-V[:pl]Maszyna pakuj\u0105ca mechaniczna z dozownikiem wagowym AF-45-V[:cs]Mechanick\u00fd balic\u00ed stroj s d\u00e1vkovac\u00edm v\u00e1\u017een\u00edm AF-45-V[:hu]Mechanikus csomagol\u00f3g\u00e9p AF-45-V m\u00e9r\u0151adagol\u00f3val[:sk]Mechanick\u00fd baliaci stroj s d\u00e1vkova\u010dom AF-45-V[:ro]Ma\u0219in\u0103 de ambalat mecanic cu dozator de c\u00e2nt\u0103rire AF-45-V[:lt]Mechanin\u0117 pakavimo ma\u0161ina su sv\u0117rimo dozatoriumi AF-45-V[:] - Intapack","og_description":"[:en]The mechanically driven filling and packaging machine is designed to organize a continuous cycle of weighing bulk products...[:ru]\u0424\u0430\u0441\u043e\u0432\u043e\u0447\u043d\u043e-\u0443\u043f\u0430\u043a\u043e\u0432\u043e\u0447\u043d\u044b\u0439\u00a0\u0430\u0432\u0442\u043e\u043c\u0430\u0442 \u0441 \u043c\u0435\u0445\u0430\u043d\u0438\u0447\u0435\u0441\u043a\u0438\u043c \u043f\u0440\u0438\u0432\u043e\u0434\u043e\u043c \u043f\u0440\u0435\u0434\u043d\u0430\u0437\u043d\u0430\u0447\u0435\u043d \u0434\u043b\u044f \u043e\u0440\u0433\u0430\u043d\u0438\u0437\u0430\u0446\u0438\u0438 \u043d\u0435\u043f\u0440\u0435\u0440\u044b\u0432\u043d\u043e\u0433\u043e \u0446\u0438\u043a\u043b\u0430\u00a0\u0444\u0430\u0441\u043e\u0432\u043a\u0438\u00a0\u0432\u0435\u0441\u043e\u0432\u044b\u043c \u0441\u043f\u043e\u0441\u043e\u0431\u043e\u043c \u0434\u043e\u0437\u0438\u0440\u043e\u0432\u0430\u043d\u0438\u044f...[:pl]Maszyna nape\u0142niaj\u0105co-pakuj\u0105ca nap\u0119dzana mechanicznie jest przeznaczona do organizowania ci\u0105g\u0142ego cyklu wa\u017cenia produkt\u00f3w luzem...[:cs]Mechanicky poh\u00e1n\u011bn\u00fd plnic\u00ed a balic\u00ed stroj je navr\u017een tak, aby zaji\u0161\u0165oval nep\u0159etr\u017eit\u00fd cyklus v\u00e1\u017een\u00ed sypk\u00fdch produkt\u016f (obiloviny, o\u0159echy...[:hu]A mechanikus meghajt\u00e1s\u00fa t\u00f6lt\u0151- \u00e9s csomagol\u00f3g\u00e9p az \u00f6mlesztett term\u00e9kek (gabona, di\u00f3, k\u00e1v\u00e9, keksz, chips, cukorka, keksz...[:sk]Mechanicky poh\u00e1\u0148an\u00fd plniaci a baliaci stroj je ur\u010den\u00fd na organizovanie nepretr\u017eit\u00e9ho cyklu v\u00e1\u017eenia sypk\u00fdch produktov...[:ro]Ma\u0219ina de umplere \u0219i ambalare cu ac\u021bionare mecanic\u0103 este conceput\u0103 pentru a organiza un ciclu continuu de c\u00e2nt\u0103rire a produselor vrac...[:lt]Mechani\u0161kai varoma pildymo ir pakavimo ma\u0161ina skirta organizuoti nenutr\u016bkstam\u0105 biri\u0173 produkt\u0173 (gr\u016bd\u0173, rie\u0161ut\u0173, kavos, krekeri\u0173, 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