{"id":5029,"date":"2025-05-29T19:56:35","date_gmt":"2025-05-29T17:56:35","guid":{"rendered":"https:\/\/intapack.com\/?p=5029"},"modified":"2025-09-06T13:39:50","modified_gmt":"2025-09-06T11:39:50","slug":"mechanical-filling-machine-with-volumetric-dispenser-af-45-om","status":"publish","type":"post","link":"https:\/\/intapack.eu\/pl\/mechanical-filling-machine-with-volumetric-dispenser-af-45-om\/","title":{"rendered":"Mechaniczna maszyna do nape\u0142niania z dozownikiem obj\u0119to\u015bciowym AF-45-OM"},"content":{"rendered":"

Maszyna nape\u0142niaj\u0105co-pakuj\u0105ca<\/strong> zapewnia ci\u0105g\u0142y cykl pakowania<\/strong>, obj\u0119to\u015bciowe dozowanie produkt\u00f3w sypkich (p\u0142atki zbo\u017cowe, orzechy, kawa) i ich pakowanie<\/strong> w folie polimerowe (polipropylenowe, duplex, triplex). Produkty s\u0105 pakowane w worek poduszkowy lub worek stoj\u0105cy.<\/p>\n

Urz\u0105dzenie sk\u0142ada si\u0119 z mechanicznej maszyny pakuj\u0105cej<\/strong> i obj\u0119to\u015bciowego<\/strong> dozownika kubk\u00f3w<\/strong>.<\/p>\n

Maszyna nape\u0142niaj\u0105ca<\/strong> jest najbardziej kompaktowym i \u0142atwym w utrzymaniu sprz\u0119tem (w\u015br\u00f3d podobnych modeli), nie wymaga spr\u0119\u017carki, a tak\u017ce ma mo\u017cliwo\u015b\u0107 zmiany rozmiaru i w\u0142a\u015bciwo\u015bci materia\u0142\u00f3w opakowaniowych<\/strong>.<\/p>\n

 <\/p>\n

Charakterystyka.<\/strong><\/p>\n\n\n\n\n\n\n\n\n\n\n\n\n
Zasilanie, V\/Hz<\/td>\n380\/50<\/td>\n<\/tr>\n
Zu\u017cycie energii elektrycznej, kW\/godz.<\/td>\n2<\/td>\n<\/tr>\n
Zasilanie pneumatyczne**, atm.\/l.min.<\/td>\nnieobecny<\/td>\n<\/tr>\n
D\u0142ugo\u015b\u0107\/Szeroko\u015b\u0107\/Wysoko\u015b\u0107 (nie wi\u0119cej ni\u017c), mm<\/td>\n1100\/1200\/2100<\/td>\n<\/tr>\n
Waga (nie wi\u0119ksza ni\u017c), kg<\/td>\n320<\/td>\n<\/tr>\n
Szeroko\u015b\u0107\/\u015brednica rolki filmu (maks.), mm<\/td>\n380\/300<\/td>\n<\/tr>\n
Wydajno\u015b\u0107 (maks.)*, pakiety\/godzin\u0119<\/td>\n2700<\/td>\n<\/tr>\n
Obj\u0119to\u015b\u0107 zbiornika magazynowego, l<\/td>\n60<\/td>\n<\/tr>\n
Zakres dawkowania, cm3<\/td>\n50\u20131000<\/td>\n<\/tr>\n
D\u0142ugo\u015b\u0107\/szeroko\u015b\u0107 opakowania (maks.), mm<\/td>\n300\/180<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

* Wydajno\u015b\u0107 zale\u017cy od obj\u0119to\u015bci dawki, d\u0142ugo\u015bci opakowania i w\u0142a\u015bciwo\u015bci materia\u0142u opakowaniowego.<\/p>\n

 <\/p>\n

Opis pracy.<\/strong><\/p>\n

Zapakowany produkt wlewa si\u0119 przez szyjk\u0119 leja do \u201ekubka\u201d przymocowanego do b\u0119bna i umieszczonego pod szyjk\u0105. B\u0119ben ma taki uk\u0142ad \u201ekubk\u00f3w\u201d, \u017ce gdy jeden \u201ekubek\u201d znajduje si\u0119 pod szyjk\u0105, przeciwleg\u0142y \u201ekubek\u201d znajduje si\u0119 nad rur\u0105 urz\u0105dzenia formuj\u0105cego r\u0119kaw. Oznacza to, \u017ce \u201ekubek\u201d znajduj\u0105cy si\u0119 pod szyjk\u0105 leja jest nape\u0142niany produktem, a \u201ekubek\u201d znajduj\u0105cy si\u0119 nad rur\u0105 jest opr\u00f3\u017cniany w tym samym czasie.<\/p>\n

Po otrzymaniu impulsu z mikrokontrolera jednostki steruj\u0105cej, nap\u0119d elektryczny dozownika obraca b\u0119ben, przesuwaj\u0105c nape\u0142niony \u201ekubek\u201d z szyjki leja w kierunku rury i umieszczaj\u0105c nast\u0119pny pusty \u201ekubek\u201d pod szyj\u0105. Po dotarciu do rury nape\u0142niony \u201ekubek\u201d opr\u00f3\u017cnia si\u0119, wlewaj\u0105c swoj\u0105 zawarto\u015b\u0107 do rury, na kt\u00f3rej folia opakowaniowa z uszczelnionym tylnym szwem i dnem (wykr\u00f3j opakowania) jest zwijana w rur\u0119 (r\u0119kaw). Wylewaj\u0105c si\u0119 przez rur\u0119, produkt wype\u0142nia opakowanie.<\/p>\n

Po dozowaniu dawki produktu mikrokontroler uruchamia mechanizm ta\u015bmowy do naci\u0105gania folii. Podczas naci\u0105gania rolka si\u0119 rozwija, a folia jest zwijana przez ko\u0142nierz do r\u0119kawa wok\u00f3\u0142 tuby. Po naci\u0105gni\u0119ciu folii na wymagan\u0105 odleg\u0142o\u015b\u0107 (okre\u015blon\u0105 przez znacznik fotograficzny lub warto\u015b\u0107 parametru \u201e\u0421\u0427t. 1\u201d) mikrokontroler uruchamia jednostk\u0119 lutownicz\u0105.<\/p>\n

Jednostka lutownicza maszyny pakuj\u0105cej wykorzystuje zasad\u0119 sta\u0142ego nagrzewania i w jednym kroku jednocze\u015bnie zgrzewa g\u00f3rny szew nape\u0142nionego opakowania, dolne i boczne szwy nast\u0119pnego opakowania szwem typu \u201eeuro-roll\u201d. Jednocze\u015bnie w momencie zgrzewania nape\u0142nione opakowanie jest rozdzielane poprzez przeci\u0119cie folii mechanicznym no\u017cem z\u0105bkowanym. Odci\u0119te opakowanie spada na pod\u0142og\u0119, do specjalnego pojemnika (skrzynki) lub na przeno\u015bnik wy\u0142adowczy.<\/p>\n

Po od\u0142\u0105czeniu element\u00f3w spawanych mikrokontroler ponownie wysy\u0142a impuls do nap\u0119du elektrycznego dozownika, aby obr\u00f3ci\u0107 b\u0119ben i przela\u0107 zawarto\u015b\u0107 \u201ekubka\u201d do nowego opakowania. Ponadto mikrokontroler monitoruje moment, w kt\u00f3rym ko\u0144czy si\u0119 rolka materia\u0142u opakowaniowego i inne sytuacje awaryjne.<\/p>\n

 <\/p>\n

Osobliwo\u015bci.<\/strong><\/p>\n

Maszyna pakuj\u0105ca jest idealna do pakowania produkt\u00f3w o dobrej p\u0142ynno\u015bci i zdolnych do r\u00f3wnomiernego i szybkiego wype\u0142niania wolnych wn\u0119k, takich jak zbo\u017ca, ry\u017c, nasiona, ziarna, s\u00f3l, cukier, herbata, ziarna kawy. Model nie nadaje si\u0119 do pakowania produkt\u00f3w pylistych lub trudno p\u0142yn\u0105cych (m\u0105ka, rodzynki, patyczki kukurydziane). Nale\u017cy r\u00f3wnie\u017c wzi\u0105\u0107 pod uwag\u0119, \u017ce ze wzgl\u0119du na zastosowanie dozownika obj\u0119to\u015bciowego ten sprz\u0119t pakuj\u0105cy nie jest uniwersalny i ma ograniczenia dotycz\u0105ce zmiany pakowanego produktu.<\/p>\n

R\u00f3\u017cnica mi\u0119dzy t\u0105 maszyn\u0105 pakuj\u0105c\u0105 a podobn\u0105 AF-35-OM polega na zastosowaniu mechanicznej maszyny pakuj\u0105cej, kt\u00f3ra nie ma nap\u0119d\u00f3w pneumatycznych. W zwi\u0105zku z tym nie wymaga to stosowania spr\u0119\u017carki, co oznacza, \u017ce \u200b\u200bmaszyna pracuje ciszej. Ponadto ten sprz\u0119t pakuj\u0105cy ma mniejsze wymiary i wy\u017csz\u0105 wydajno\u015b\u0107 ni\u017c AF-35-OM.<\/p>\n

Maszyna wymaga ustawienia na pod\u0142odze i ma ograniczenia dotycz\u0105ce szeroko\u015bci u\u017cywanej folii i wysoko\u015bci formowanego opakowania, okre\u015blone w specyfikacjach technicznych. Modyfikacj\u0105 maszyny nape\u0142niaj\u0105cej jest zastosowanie dozownika obj\u0119to\u015bciowego z \u201ekubkami\u201d ze sk\u0142adanym dnem, co pozwala na dok\u0142adniejsze i skuteczniejsze dozowanie produkt\u00f3w o ma\u0142ej frakcji. Ponadto zastosowanie \u201ekubk\u00f3w\u201d ze sk\u0142adanym dnem zwi\u0119ksza wydajno\u015b\u0107 dozownika, co odpowiednio zwi\u0119ksza wydajno\u015b\u0107 maszyny nape\u0142niaj\u0105cej.<\/p>\n

 <\/p>\n

Sprz\u0119t.<\/strong><\/p>\n

Wyposa\u017cenie standardowe:
\n<\/span><\/em>Podajnik kubk\u00f3w obj\u0119to\u015bciowych z pojemnikiem do przechowywania;
\nForma do pakowania 3-zgrzewowego \u201epoduszka\u201d – ko\u0142nierz (do 380 mm);
\nAutomatyczny system podawania ta\u015bmy do materia\u0142u opakowaniowego wzd\u0142u\u017c \u201efotomarku\u201d;
\nJednostka zgrzewaj\u0105ca typu \u201eeuro-roll\u201d wzd\u0142u\u017cnych i poprzecznych szw\u00f3w opakowania;
\nJednostka do umieszczania daty na szwie opakowania (dzie\u0144, miesi\u0105c, rok \u201eXX XX XX\u201d);
\nElektroniczna jednostka steruj\u0105ca z sygnalizacj\u0105 \u015bwietln\u0105 i monitorowaniem sytuacji awaryjnych.<\/p>\n

Wyposa\u017cenie dodatkowe:
\n<\/em>Tuba z ko\u0142nierzem (do zmiany szeroko\u015bci folii);
\nJednostka do formowania \u201epakietu stoj\u0105cego\u201d;
\nEnkoder (do naci\u0105gania folii wzd\u0142u\u017c d\u0142ugo\u015bci pakietu);
\nDrukarka termiczna (od 6 znak\u00f3w, w dowolnym miejscu pakietu);
\nUrz\u0105dzenie do nak\u0142adania dziurkacza na szew (\u201eEuro loop\u201d, \u201eEuro punch\u201d);
\nOs\u0142ona ochronna.<\/p>\n

Sprz\u0119t:
\n<\/em>Nap\u0119dy elektryczne \u2013 STM (W\u0142ochy);
\nU\u017cywane \u2013 Libra, MiKra (Ukraina);
\nPrzetwornice cz\u0119stotliwo\u015bci \u2013 INVT, HYUNDAI (Korea);
\nJednostki kontaktowe produktu \u2013 stal 304.<\/p>\n

 <\/p>\n

Mo\u017cliwo\u015bci<\/strong>: 2700 opakowa\u0144\/godzin\u0119.<\/p>\n

Rodzaj opakowania:<\/strong> pakiet (poduszka\/stoj\u0105ca).<\/p>\n

Produkty:<\/strong> produkty masowe.<\/p>\n

 <\/p>\n","protected":false},"excerpt":{"rendered":"

Maszyna nape\u0142niaj\u0105co-pakuj\u0105ca zapewnia ci\u0105g\u0142y cykl pakowania, obj\u0119to\u015bciowe dozowanie produkt\u00f3w sypkich (p\u0142atki zbo\u017cowe, orzechy, kawa) i ich pakowanie w folie polimerowe (polipropylenowe, duplex, triplex). Produkty s\u0105 pakowane w worek poduszkowy lub worek stoj\u0105cy. Urz\u0105dzenie sk\u0142ada si\u0119 z mechanicznej maszyny pakuj\u0105cej i obj\u0119to\u015bciowego dozownika kubk\u00f3w. Maszyna nape\u0142niaj\u0105ca jest najbardziej kompaktowym i \u0142atwym w utrzymaniu sprz\u0119tem (w\u015br\u00f3d podobnych […]<\/p>\n","protected":false},"author":1,"featured_media":5030,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"inline_featured_image":false,"ngg_post_thumbnail":0,"footnotes":""},"categories":[2,3,14],"tags":[],"class_list":["post-5029","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-produkt","category-filling","category-automatic-machines-pillow-series"],"acf":[],"yoast_head":"\nMechaniczna maszyna do nape\u0142niania z dozownikiem obj\u0119to\u015bciowym AF-45-OM - Intapack<\/title>\n<meta name=\"description\" content=\"Maszyna nape\u0142niaj\u0105co-pakuj\u0105ca zapewnia ci\u0105g\u0142y cykl pakowania, obj\u0119to\u015bciowe dozowanie produkt\u00f3w sypkich (p\u0142atki zbo\u017cowe, orzechy...\" \/>\n<meta name=\"robots\" content=\"index, follow, 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