{"id":4999,"date":"2025-05-29T15:06:55","date_gmt":"2025-05-29T13:06:55","guid":{"rendered":"https:\/\/intapack.com\/?p=4999"},"modified":"2025-09-06T13:50:51","modified_gmt":"2025-09-06T11:50:51","slug":"pneumatic-filling-machine-with-volumetric-dispenser-af-35-om","status":"publish","type":"post","link":"https:\/\/intapack.eu\/pl\/pneumatic-filling-machine-with-volumetric-dispenser-af-35-om\/","title":{"rendered":"Pneumatyczna maszyna do nape\u0142niania z dozownikiem obj\u0119to\u015bciowym AF-35-OM"},"content":{"rendered":"

Maszyna nape\u0142niaj\u0105co-pakuj\u0105ca<\/strong> zapewnia ci\u0105g\u0142y cykl obj\u0119to\u015bciowego dozowania<\/strong> produkt\u00f3w sypkich (p\u0142atk\u00f3w zbo\u017cowych, orzech\u00f3w, kawy) i pakowania<\/strong> ich w worek poduszkowy (worek stoj\u0105cy) wykonany z folii polimerowych (polipropylen, duplex, triplex, papier laminowany, nylon, papier filtracyjny). Proces pakowania<\/strong> nie wymaga praktycznie \u017cadnej ingerencji cz\u0142owieka i jest w pe\u0142ni zautomatyzowany.<\/p>\n

Urz\u0105dzenie sk\u0142ada si\u0119 z pneumatycznej maszyny pakuj\u0105cej<\/strong> i dozownika kubk\u00f3w obj\u0119to\u015bciowych<\/strong>.<\/p>\n

Maszyna nape\u0142niaj\u0105ca<\/strong> jest najbardziej wydajna spo\u015br\u00f3d modeli serii \u201ePneumo\u201d, ma najni\u017csz\u0105 cen\u0119 (w\u015br\u00f3d podobnych modeli urz\u0105dze\u0144) i ma mo\u017cliwo\u015b\u0107 zmiany rozmiaru i w\u0142a\u015bciwo\u015bci materia\u0142\u00f3w opakowaniowych<\/strong>.<\/p>\n

 <\/p>\n

Charakterystyka.<\/strong><\/p>\n\n\n\n\n\n\n\n\n\n\n\n\n
Zasilanie V\/Hz<\/td>\n 380\/50<\/td>\n<\/tr>\n
Zu\u017cycie energii elektrycznej kW\/godz.<\/td>\n 1,5<\/td>\n<\/tr>\n
Zasilanie pneumatyczne, atm.\/l.min.<\/td>\n6\/250<\/td>\n<\/tr>\n
D\u0142ugo\u015b\u0107\/Szeroko\u015b\u0107\/Wysoko\u015b\u0107 (nie wi\u0119cej ni\u017c), mm<\/td>\n1100\/1200\/2300 <\/td>\n<\/tr>\n
Waga (nie wi\u0119ksza ni\u017c), kg<\/td>\n280<\/td>\n<\/tr>\n
Szeroko\u015b\u0107\/\u015brednica rolki filmu (nie wi\u0119ksza ni\u017c), mm<\/td>\n380\/300<\/td>\n<\/tr>\n
Produktywno\u015b\u0107*, pakiety\/godzin\u0119.<\/td>\n2100<\/td>\n<\/tr>\n
Obj\u0119to\u015b\u0107 zbiornika magazynowego, l<\/td>\n60<\/td>\n<\/tr>\n
Limity dawkowania, cm3<\/td>\n50-1000<\/td>\n<\/tr>\n
D\u0142ugo\u015b\u0107\/szeroko\u015b\u0107 opakowania (maks.), mm<\/td>\n300\/180<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

* Wydajno\u015b\u0107 urz\u0105dzenia zale\u017cy od obj\u0119to\u015bci dawki, w\u0142a\u015bciwo\u015bci materia\u0142u opakowaniowego, d\u0142ugo\u015bci opakowania, a tak\u017ce wysi\u0142k\u00f3w operatora.<\/em><\/p>\n

** Aby zapewni\u0107 dzia\u0142anie nap\u0119d\u00f3w pneumatycznych tej maszyny pakuj\u0105cej, wymagany jest \u201ekompresor\u201d (dostarczany osobno).<\/em><\/p>\n

 <\/p>\n

Opis pracy.<\/strong><\/p>\n

Zapakowany produkt wlewa si\u0119 przez szyjk\u0119 leja do \u201ekubka\u201d zamocowanego do karuzeli i umieszczonego pod szyjk\u0105. Karuzela ma takie rozmieszczenie \u201ekubk\u00f3w\u201d, \u017ce gdy jeden \u201ekubek\u201d znajduje si\u0119 pod szyjk\u0105, przeciwleg\u0142y \u201ekubek\u201d znajduje si\u0119 nad rur\u0105 urz\u0105dzenia formuj\u0105cego r\u0119kaw. Oznacza to, \u017ce \u201ekubek\u201d znajduj\u0105cy si\u0119 pod szyjk\u0105 leja jest nape\u0142niany produktem, a \u201ekubek\u201d znajduj\u0105cy si\u0119 nad rur\u0105 jest opr\u00f3\u017cniany w tym samym czasie.<\/p>\n

Po otrzymaniu impulsu z mikrokontrolera jednostki steruj\u0105cej maszyny pakuj\u0105cej, nap\u0119d elektryczny dozownika obraca karuzel\u0119, przesuwaj\u0105c nape\u0142niony \u201ekubek\u201d z szyjki leja w kierunku rury i umieszczaj\u0105c kolejny pusty \u201ekubek\u201d pod szyj\u0105. Po dotarciu do rury nape\u0142niony \u201ekubek\u201d opr\u00f3\u017cnia si\u0119, wlewaj\u0105c swoj\u0105 zawarto\u015b\u0107 do tuby, na kt\u00f3r\u0105 folia opakowaniowa z uszczelnionym tylnym szwem i dnem (wykr\u00f3j opakowania) jest zwijana w tub\u0119 (r\u0119kaw). Wylewaj\u0105c si\u0119 przez tub\u0119, produkt wype\u0142nia opakowanie.<\/p>\n

Po dozowaniu dawki produktu mikrokontroler, za pomoc\u0105 nap\u0119d\u00f3w pneumatycznych, uruchamia jednostk\u0119 lutownicz\u0105. Jednostka lutownicza maszyny nape\u0142niaj\u0105cej wykorzystuje zasad\u0119 sta\u0142ego nagrzewania i w jednym kroku jednocze\u015bnie uszczelnia g\u00f3rny szew wype\u0142nionego opakowania, dolny i boczne szwy nast\u0119pnego opakowania szwem typu \u201eeuro-roller\u201d.<\/p>\n

Jednocze\u015bnie, w momencie zgrzewania, szcz\u0119ki poziome jednostki zgrzewaj\u0105cej (w\u00f3zka) s\u0105 przesuwane w d\u00f3\u0142 o ustawion\u0105 d\u0142ugo\u015b\u0107 opakowania. Poniewa\u017c szcz\u0119ki przesuwaj\u0105 si\u0119 w d\u00f3\u0142 bez rozlu\u017aniania, ci\u0105gn\u0105 za sob\u0105 foli\u0119 opakowaniow\u0105. Rolka jest rozwijana, a folia jest zwijana, przez ko\u0142nierz, do r\u0119kawa wok\u00f3\u0142 tuby.<\/p>\n

Gdy w\u00f3zek osi\u0105gnie dolny punkt, wype\u0142nione opakowanie jest oddzielane poprzez przeci\u0119cie folii mechanicznym no\u017cem z\u0119batym. Jednocze\u015bnie mikrokontroler wysy\u0142a impuls do nap\u0119du elektrycznego dozownika, aby obr\u00f3ci\u0107 b\u0119ben i wsypa\u0107 zawarto\u015b\u0107 \u201ekubka\u201d do nowego opakowania, otwiera szcz\u0119ki poziome i przesuwa je do g\u00f3ry, aby zamkn\u0105\u0107 kolejne opakowanie. Odci\u0119te opakowanie spada na pod\u0142og\u0119, do specjalnego pojemnika (pude\u0142ka) lub na przeno\u015bnik wy\u0142adowczy.<\/p>\n

Dodatkowo mikrokontroler monitoruje momenty opr\u00f3\u017cnienia leja dozownika, ko\u0144ca rolki materia\u0142u opakowaniowego i innych sytuacji awaryjnych.<\/p>\n

 <\/p>\n

Osobliwo\u015bci.<\/strong><\/p>\n

Maszyna pakuj\u0105ca jest idealna do pakowania produkt\u00f3w, kt\u00f3re maj\u0105 dobr\u0105 p\u0142ynno\u015b\u0107 i s\u0105 zdolne do r\u00f3wnomiernego i szybkiego wype\u0142niania wolnych wn\u0119k, takich jak zbo\u017ca, ry\u017c, nasiona, ziarna, s\u00f3l, cukier, herbata, ziarna kawy. Model nie nadaje si\u0119 do pakowania produkt\u00f3w pylistych lub trudno p\u0142yn\u0105cych (m\u0105ka, rodzynki, patyczki kukurydziane). Nale\u017cy r\u00f3wnie\u017c wzi\u0105\u0107 pod uwag\u0119, \u017ce ze wzgl\u0119du na zastosowanie dozownika obj\u0119to\u015bciowego ten sprz\u0119t pakuj\u0105cy nie jest uniwersalny i ma ograniczenia dotycz\u0105ce zmiany pakowanego produktu.<\/p>\n

Maszyna pakuj\u0105ca wymaga umieszczenia na pod\u0142odze i ma ograniczenia dotycz\u0105ce szeroko\u015bci u\u017cywanej folii opakowaniowej i wysoko\u015bci formowanego opakowania, okre\u015blone w specyfikacji technicznej. Mo\u017cliwe jest wykonanie maszyny pakuj\u0105cej o zwi\u0119kszonych wymiarach – maksymalna szeroko\u015b\u0107 folii wyniesie do 500 mm, a wysoko\u015b\u0107 opakowania do 400 mm.<\/p>\n

 <\/p>\n

Sprz\u0119t.<\/strong><\/p>\n

Wyposa\u017cenie standardowe:
\n<\/span><\/em>Podajnik kubk\u00f3w obj\u0119to\u015bciowych z pojemnikiem do przechowywania;
\nForma do pakowania 3-zgrzewowego \u201epoduszka\u201d – ko\u0142nierz (do 380 mm);
\nSystem automatycznego podawania materia\u0142u opakowaniowego wzd\u0142u\u017c d\u0142ugo\u015bci i wzd\u0142u\u017c \u201efotomarku\u201d;
\nJednostka do zgrzewania szw\u00f3w wzd\u0142u\u017cnych i poprzecznych opakowania za pomoc\u0105 typu \u201eeuro-roller\u201d;
\nJednostka do umieszczania daty na szwie opakowania (dzie\u0144, miesi\u0105c, rok \u201eXX XX XX\u201d);
\nElektroniczna jednostka steruj\u0105ca z sygnalizacj\u0105 \u015bwietln\u0105 i monitorowaniem sytuacji awaryjnych.<\/p>\n

Wyposa\u017cenie dodatkowe:
\nTuba z ko\u0142nierzem (do zmiany szeroko\u015bci folii);
\nUrz\u0105dzenie do formowania \u201epakietu stoj\u0105cego\u201d;
\nDrukarka termiczna (od 6 znak\u00f3w, w dowolnym miejscu opakowania);
\nUrz\u0105dzenie do nak\u0142adania dziurkacza na szew (\u201eEuro loop\u201d, \u201eEuro punch\u201d);
\nOs\u0142ona ochronna;
\nKompresor.<\/p>\n

Sprz\u0119t.
\n<\/em>Nap\u0119dy elektryczne \u2013 STM (W\u0142ochy);
\nNap\u0119dy pneumatyczne \u2013 CAMOZZI (W\u0142ochy);
\nU\u017cywane \u2013 Libra, MiKra (Ukraina);
\nPrzetwornice cz\u0119stotliwo\u015bci \u2013 INVT, HYUNDAI (Korea);
\nJednostki kontaktowe produktu \u2013 stal 304.<\/p>\n

 <\/p>\n

Mo\u017cliwo\u015bci<\/strong>: 2100 opakowa\u0144\/godzin\u0119.<\/p>\n

Rodzaj opakowania:<\/strong> opakowanie (poduszka\/stoj\u0105ce).<\/p>\n

Produkty:<\/strong> produkty pylotw\u00f3rcze.<\/p>\n","protected":false},"excerpt":{"rendered":"

Maszyna nape\u0142niaj\u0105co-pakuj\u0105ca zapewnia ci\u0105g\u0142y cykl obj\u0119to\u015bciowego dozowania produkt\u00f3w sypkich (p\u0142atk\u00f3w zbo\u017cowych, orzech\u00f3w, kawy) i pakowania ich w worek poduszkowy (worek stoj\u0105cy) wykonany z folii polimerowych (polipropylen, duplex, triplex, papier laminowany, nylon, papier filtracyjny). Proces pakowania nie wymaga praktycznie \u017cadnej ingerencji cz\u0142owieka i jest w pe\u0142ni zautomatyzowany. Urz\u0105dzenie sk\u0142ada si\u0119 z pneumatycznej maszyny pakuj\u0105cej i dozownika […]<\/p>\n","protected":false},"author":1,"featured_media":5000,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"inline_featured_image":false,"ngg_post_thumbnail":0,"footnotes":""},"categories":[2,3,14],"tags":[],"class_list":["post-4999","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-produkt","category-filling","category-automatic-machines-pillow-series"],"acf":[],"yoast_head":"\nPneumatyczna maszyna do nape\u0142niania z dozownikiem obj\u0119to\u015bciowym AF-35-OM - Intapack<\/title>\n<meta name=\"description\" content=\"Maszyna nape\u0142niaj\u0105co-pakuj\u0105ca zapewnia ci\u0105g\u0142y cykl obj\u0119to\u015bciowego dozowania produkt\u00f3w sypkich (p\u0142atk\u00f3w zbo\u017cowych, orzech\u00f3w, kawy)...\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, 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