{"id":4813,"date":"2025-05-27T19:57:31","date_gmt":"2025-05-27T17:57:31","guid":{"rendered":"https:\/\/intapack.com\/?p=4813"},"modified":"2025-09-09T12:06:18","modified_gmt":"2025-09-09T10:06:18","slug":"filling-machine-with-volumetric-liquid-dispenser-af-35-sg","status":"publish","type":"post","link":"https:\/\/intapack.eu\/pl\/filling-machine-with-volumetric-liquid-dispenser-af-35-sg\/","title":{"rendered":"Maszyna nape\u0142niaj\u0105ca z dozownikiem obj\u0119to\u015bciowym cieczy AF-35-SG"},"content":{"rendered":"

Maszyna nape\u0142niaj\u0105co-pakuj\u0105ca<\/strong> do organizowania ci\u0105g\u0142ego cyklu obj\u0119to\u015bciowego<\/strong> dozowania produkt\u00f3w p\u0142ynnych i pastowatych<\/strong> (szampon, \u017cel, sok, preparaty medyczne) i pakowania ich w porcjowane opakowania typu saszetka (sachet-package) wykonane z folii polimerowych (polipropylenowych, duplex, triplex, laminowanych, nylonowych, papierowych).<\/p>\n

Urz\u0105dzenie sk\u0142ada si\u0119 z maszyny pakuj\u0105cej<\/strong> i obj\u0119to\u015bciowego dozownika cieczy<\/strong>.<\/p>\n

Naj\u0142atwiejsza w utrzymaniu, ekonomiczna instalacja do pakowania<\/strong> r\u00f3\u017cnych substancji p\u0142ynnych i pastowatych, o wydajno\u015bci do 2100 opakowa\u0144 saszetek<\/strong> na godzin\u0119.<\/p>\n

 <\/p>\n

Charakterystyka.<\/strong><\/p>\n\n\n\n\n\n\n\n\n\n\n\n\n
Zasilanie, V\/Hz<\/td>\n380\/50<\/td>\n<\/tr>\n
Zu\u017cycie energii elektrycznej, kW\/godz.<\/td>\n1,5<\/td>\n<\/tr>\n
Zasilanie pneumatyczne**, atm.\/l.min.<\/td>\n6\/350<\/td>\n<\/tr>\n
D\u0142ugo\u015b\u0107\/Szeroko\u015b\u0107\/Wysoko\u015b\u0107 (nie wi\u0119cej ni\u017c), mm<\/td>\n1100\/1200\/1600<\/td>\n<\/tr>\n
Waga (nie wi\u0119ksza ni\u017c), kg<\/td>\n250<\/td>\n<\/tr>\n
Szeroko\u015b\u0107\/\u015brednica rolki filmu (maks.), mm<\/td>\n300\/300<\/td>\n<\/tr>\n
Wydajno\u015b\u0107 (maks.)*, pakiety\/godzin\u0119<\/td>\n1500<\/td>\n<\/tr>\n
Obj\u0119to\u015b\u0107 zbiornika magazynowego, l<\/td>\n30<\/td>\n<\/tr>\n
Zakres dawkowania, g<\/td>\n5\u2013100<\/td>\n<\/tr>\n
D\u0142ugo\u015b\u0107\/szeroko\u015b\u0107 opakowania (maks.), mm<\/td>\n150\/150<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

* Wydajno\u015b\u0107 urz\u0105dzenia zale\u017cy od obj\u0119to\u015bci dawki, w\u0142a\u015bciwo\u015bci dozowanego produktu, w\u0142a\u015bciwo\u015bci materia\u0142u opakowaniowego oraz d\u0142ugo\u015bci opakowania.<\/em><\/p>\n

** Aby zapewni\u0107 dzia\u0142anie nap\u0119d\u00f3w pneumatycznych tej maszyny pakuj\u0105cej, niezb\u0119dny jest kompresor (nie wchodzi w sk\u0142ad standardowego zestawu).<\/em><\/p>\n

 <\/p>\n

Opis pracy.<\/strong><\/p>\n

W\u0105\u017c ss\u0105cy dozownika t\u0142okowego jest umieszczany w pojemniku z p\u0142ynem (substancj\u0105) do nape\u0142nienia, sk\u0105d jest on pobierany w celu nape\u0142nienia. Rozmiar pojemnika mo\u017ce by\u0107 dowolny i zale\u017cy wy\u0142\u0105cznie od potrzeb operatora.<\/p>\n

Po otrzymaniu sygna\u0142u z mikrokontrolera jednostki steruj\u0105cej maszyny pakuj\u0105cej, nap\u0119dy pneumatyczne wysuwaj\u0105 pr\u0119t z cylindra miarowego. W wyniku podci\u015bnienia p\u0142yn (substancja) do nape\u0142nienia przemieszcza si\u0119 wzd\u0142u\u017c w\u0119\u017ca ss\u0105cego do cylindra miarowego. Wielko\u015b\u0107 dawki jest regulowana poprzez mechaniczn\u0105 regulacj\u0119 d\u0142ugo\u015bci ruchu pr\u0119ta (patrz instrukcja obs\u0142ugi).<\/p>\n

Po osi\u0105gni\u0119ciu punktu ko\u0144cowego (punktu ograniczenia mechanicznego), jednostka steruj\u0105ca maszyny pakuj\u0105cej prze\u0142\u0105cza nap\u0119dy pneumatyczne na bieg wsteczny, wciskaj\u0105c pr\u0119t do cylindra miarowego i spr\u0119\u017caj\u0105c znajduj\u0105c\u0105 si\u0119 w nim ciecz (substancj\u0119). Po spr\u0119\u017ceniu p\u0142yn, kt\u00f3ry wype\u0142ni\u0142 cylinder nape\u0142niaj\u0105cy, jest wyciskany przez otwory dozuj\u0105ce do opakowania w postaci saszetki uformowanej wok\u00f3\u0142 niego. Po dozowaniu dawki produktu mikrokontroler ponownie wysy\u0142a sygna\u0142 do nap\u0119d\u00f3w pneumatycznych, aby wyci\u0105gn\u0105\u0107 pr\u0119t i aktywuje jednostk\u0119 lutownicz\u0105. Jednostka lutownicza wykorzystuje zasad\u0119 sta\u0142ego ogrzewania i w jednym kroku jednocze\u015bnie uszczelnia g\u00f3rny szew wype\u0142nionego opakowania saszetki, dolne i boczne szwy nast\u0119pnego opakowania saszetki szwem typu \u201eEuroche\u201d.<\/p>\n

Jednocze\u015bnie, w momencie zgrzewania, szcz\u0119ki poziome jednostki lutowniczej (w\u00f3zek) s\u0105 przesuwane w d\u00f3\u0142 o ustawion\u0105 d\u0142ugo\u015b\u0107 opakowania saszetki. Poniewa\u017c szcz\u0119ki przesuwaj\u0105 si\u0119 w d\u00f3\u0142 bez rozlu\u017aniania, ci\u0105gn\u0105 one za sob\u0105 materia\u0142 opakowaniowy. Materia\u0142 opakowaniowy jest rozwijany, zgrzewany na tr\u00f3jk\u0105cie w p\u00f3\u0142r\u0119kaw, ostatni szew wype\u0142nionego opakowania saszetki jest lutowany, a dolne i boczne szwy nast\u0119pnego opakowania s\u0105 r\u00f3wnie\u017c lutowane.<\/p>\n

Gdy w\u00f3zek osi\u0105gnie dolny punkt, wype\u0142nione opakowanie saszetki jest oddzielane poprzez przeci\u0119cie folii no\u017cem mechanicznym. W tym samym czasie pr\u0119t jest wciskany do cylindra miarowego, a kolejna dawka cieczy (substancji) jest dozowana do nowego opakowania saszetki, po czym mikrokontroler otwiera szcz\u0119ki poziome i przesuwa je w g\u00f3r\u0119, aby zamkn\u0105\u0107 kolejne opakowanie saszetki. Odci\u0119te opakowanie spada na pod\u0142og\u0119, do specjalnego pojemnika (pude\u0142ka) lub na przeno\u015bnik wy\u0142adowczy.<\/p>\n

Dodatkowo mikrokontroler monitoruje koniec rolki materia\u0142u opakowaniowego i inne sytuacje awaryjne.<\/p>\n

 <\/p>\n

Osobliwo\u015bci.<\/strong><\/p>\n

Maszyna nape\u0142niaj\u0105ca idealnie nadaje si\u0119 do porcjowanego nape\u0142niania p\u0142yn\u00f3w (woda, sok, perfumy, produkty medyczne) lub pastowatych substancji p\u0142ynnych (ketchup, majonez, myd\u0142o w p\u0142ynie). Zastosowanie tego modelu pozwala na uzyskanie wygodnego opakowania \u201esaszetkowego\u201d w formie prostok\u0105tnej lub kwadratowej torebki z 3 lub 4 szwami (opakowanie saszetkowe, \u201esachet\u201d). Nale\u017cy wzi\u0105\u0107 pod uwag\u0119, \u017ce ze wzgl\u0119du na zastosowanie dozownika obj\u0119to\u015bciowego model nie jest uniwersalny i ma ograniczenia dotycz\u0105ce dozowanej dawki zwi\u0105zane z rozmiarem cylindra miarowego.<\/p>\n

Maszyna wymaga ustawienia na pod\u0142odze i ma ograniczenia dotycz\u0105ce szeroko\u015bci stosowanej folii i wysoko\u015bci formowanego opakowania saszetkowego, okre\u015blone w specyfikacji technicznej.<\/p>\n

Maszyna nape\u0142niaj\u0105ca jest dost\u0119pna w modelach AF-35-S3G i AF-35-S4G. R\u00f3\u017cnica mi\u0119dzy nimi polega na wygl\u0105dzie uformowanego opakowania saszetkowego: AF-35-S3G jest pakowany w opakowanie saszetkowe z 3 szwami, a AF-35-S4G – w opakowanie saszetkowe z 4 szwami.<\/p>\n

 <\/p>\n

Sprz\u0119t.<\/strong><\/p>\n

Wyposa\u017cenie standardowe:
\n<\/span><\/em>Dozownik cieczy t\u0142okowy obj\u0119to\u015bciowy;
\nForma do pakowania w \u201esaszetki\u201d 3- lub 4-zgrzewowe;
\nAutomatyczny system podawania opakowa\u0144 wzd\u0142u\u017c i wzd\u0142u\u017c \u201efotomarku\u201d;
\nJednostka do zgrzewania wzd\u0142u\u017cnych i poprzecznych szw\u00f3w opakowa\u0144;
\nJednostka do umieszczania daty na szwie opakowania (dzie\u0144, miesi\u0105c, rok \u201eXX XX XX\u201d);
\nElektroniczna jednostka steruj\u0105ca z sygnalizacj\u0105 \u015bwietln\u0105 i monitorowaniem sytuacji awaryjnych.<\/p>\n

Wyposa\u017cenie dodatkowe:
\n<\/em>Kosz odbiorczy z ogrzewaniem;
\nDrukarka termiczna (od 6 znak\u00f3w, w dowolnym miejscu paczki);
\nSystem monitorowania d\u0142ugo\u015bci paczki na podstawie wzoru na folii;
\nJednostka tn\u0105ca paczki;
\nJednostka \u201eEuro-cut\u201d na szwie paczki;
\nOs\u0142ona ochronna;
\nKompresor.<\/p>\n

Sprz\u0119t:
\n<\/em>Nap\u0119dy elektryczne \u2013 STM (W\u0142ochy);
\nBU \u2013 MiKra (Ukraina);
\nPrzetwornice cz\u0119stotliwo\u015bci \u2013 INVT, HYUNDAI (Korea);
\n\u0141o\u017cyska \u2013 CX (Polska);
\nJednostki maj\u0105ce kontakt z produktem \u2013 stal 304.<\/p>\n

 <\/p>\n

Mo\u017cliwo\u015bci<\/strong>: 2100 opakowa\u0144\/godzin\u0119.<\/p>\n

Rodzaj opakowania:<\/strong> woreczek saszetkowy.<\/p>\n

Produkty:<\/strong> p\u0142yny i pasty.<\/p>\n

 <\/p>\n","protected":false},"excerpt":{"rendered":"

Maszyna nape\u0142niaj\u0105co-pakuj\u0105ca do organizowania ci\u0105g\u0142ego cyklu obj\u0119to\u015bciowego dozowania produkt\u00f3w p\u0142ynnych i pastowatych (szampon, \u017cel, sok, preparaty medyczne) i pakowania ich w porcjowane opakowania typu saszetka (sachet-package) wykonane z folii polimerowych (polipropylenowych, duplex, triplex, laminowanych, nylonowych, papierowych). Urz\u0105dzenie sk\u0142ada si\u0119 z maszyny pakuj\u0105cej i obj\u0119to\u015bciowego dozownika cieczy. Naj\u0142atwiejsza w utrzymaniu, ekonomiczna instalacja do pakowania r\u00f3\u017cnych substancji […]<\/p>\n","protected":false},"author":1,"featured_media":4814,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"inline_featured_image":false,"ngg_post_thumbnail":0,"footnotes":""},"categories":[2,3,13],"tags":[],"class_list":["post-4813","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-produkt","category-filling","category-sachet-series-machines"],"acf":[],"yoast_head":"\nMaszyna nape\u0142niaj\u0105ca z dozownikiem obj\u0119to\u015bciowym cieczy AF-35-SG - Intapack<\/title>\n<meta name=\"description\" content=\"Filling and packaging machine for organizing a continuous cycle of volumetric dosing of liquid and paste-like products...\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" 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