{"id":8367,"date":"2026-10-14T16:02:48","date_gmt":"2026-10-14T14:02:48","guid":{"rendered":"https:\/\/intapack.eu\/machine-manufacturing-bottle-neck-big-bags-ceflen-copy\/"},"modified":"2026-10-14T16:35:48","modified_gmt":"2026-10-14T14:35:48","slug":"automatic-unit-rewinding-processing-coreless-winding","status":"publish","type":"post","link":"https:\/\/intapack.eu\/lt\/automatic-unit-rewinding-processing-coreless-winding\/","title":{"rendered":"Automatinis \u012frenginys med\u017eiagai pervynioti, pjaustyti reikiamu ilgiu ir vynioti be \u0161erdies"},"content":{"rendered":"<p>Automatinis \u012frenginys, skirtas med\u017eiagai pervynioti, supjaustyti reikiamu ilgiu ir suvynioti \u012f ritinius (toliau \u2013 \u201e\u012erenginys\u201c), yra sukurtas automatiniam med\u017eiagos pervyniojimo, pjaustymo ir vyniojimo procesui atlikti.<\/p>\n<p>&nbsp;<\/p>\n<h3><strong>Technin\u0117s charakteristikos:<\/strong><\/h3>\n<ul>\n<li>\u012erenginio plotis, mm \u2013 3700<\/li>\n<li>\u012erenginio ilgis, mm \u2013 5350<\/li>\n<li>\u012erenginio auk\u0161tis, mm \u2013 2100<\/li>\n<li>\u012erenginio svoris, kg \u2013 4000<\/li>\n<li>Pradinis ritinys:\n<ul>\n<li>svoris, kg \u2013 100<\/li>\n<li>skersmuo, mm \u2013 1400<\/li>\n<\/ul>\n<\/li>\n<li>Pjovimo ilgis (reguliuojamas), m \u2013 10<\/li>\n<li>Vyniojimas \u2013 be \u0161erdies (\u012f ritin\u012f)<\/li>\n<li>Suvynioto ritinio skersmuo, mm \u2013 150\u2013155<\/li>\n<li>Maks. suvynioto ritinio svoris, kg \u2013 2<\/li>\n<li>Pavara \u2013 elektromechanin\u0117, pneumatin\u0117<\/li>\n<li>Tipas \u2013 automatinis<\/li>\n<li>Pjovimo peilis \u2013 mechaninis<\/li>\n<li>Vyniojimas \u2013 standus<\/li>\n<li>Ritinio i\u0161krovimas \u2013 automatinis<\/li>\n<li>Med\u017eiagos \u012fv\u0117rimas \u2013 rankinis<\/li>\n<li>Operatorius \u2013 1 asmuo<\/li>\n<li>Na\u0161umas \u2013 min. 2 vnt.\/min.<\/li>\n<li>Maitinimas \u2013 380 V, 50 Hz<\/li>\n<li>Energijos s\u0105naudos, kW \u2013 maks. 10<\/li>\n<li>Pneumatin\u0117s sistemos sl\u0117gis, atm \u2013 6<\/li>\n<\/ul>\n<p>Gamyboje naudojami auk\u0161\u010diausios kokyb\u0117s, laiko patikrinti Europos gamintoj\u0173 komponentai: pneumatin\u0117s pavaros ir pneumatin\u0117 valdymo \u012franga i\u0161 Vokietijos (\u201eFesto\u201c), \u201eLenze\u201c da\u017enio keitikliai bei elektros pavaros, taip pat \u201eSiemens\u201c jutikliai ir valdikliai.<\/p>\n<h3><strong>Paskirtis:<\/strong><\/h3>\n<p>Automatinis \u012frenginys, skirtas med\u017eiagai i\u0161vynioti, supjaustyti reikiamu ilgiu ir suvynioti \u012f ritinius (toliau \u2013 \u201e\u012erenginys\u201c), yra sukurtas automatiniam med\u017eiagos i\u0161vyniojimo, pjaustymo ir vyniojimo \u012f ritinius procesui atlikti. \u012erengin\u012f sudaro (\u017er. paveiksl\u0117l\u012f):<\/p>\n<ul>\n<li>I\u0161vyniojimo mazgas<\/li>\n<li>Pervyniojimo ir pjovimo mazgas<\/li>\n<\/ul>\n<h3><strong><br \/>\nDarbo apra\u0161ymas<\/strong><\/h3>\n<p>Ritinys (100 kg) krautuvu transportuojamas \u012f montavimo viet\u0105 ir u\u017espaud\u017eiamas k\u016bgiais, kurie \u012fsistato \u012f ritinio \u0161erd\u012f.<\/p>\n<p>K\u016bgiai (10) yra varomi; jie atlieka tiek ritinio i\u0161vyniojimo, tiek stabdymo funkcijas. Integruota sistema stebi sukimo moment\u0105 ir reguliuoja med\u017eiagos \u012ftempim\u0105 bei fiksuoja med\u017eiagos nebuvim\u0105.<\/p>\n<p>Med\u017eiaga traukiama per volel\u012f (11) su jutikliu, kuris sustabdo proces\u0105, jei aptinkami defektai (pvz., storio netolygumai). Tada ji tiekiama \u012f tiekimo volelius (12), praeidama tarp prispaudimo sij\u0173 (13) ir gal\u0173 sujungimo plok\u0161t\u0117s (14).<\/p>\n<p>Pasibaigus med\u017eiagai, sijos (13) prispaud\u017eia med\u017eiag\u0105 prie plok\u0161t\u0117s (14) ir \u012fjungiami siurbtukai (15). Siurbtukai pritraukia med\u017eiag\u0105 prie plok\u0161t\u0117s; operatorius nuleid\u017eia sij\u0105 ir nupjauna brokuot\u0105 med\u017eiagos gal\u0105.<\/p>\n<p>V\u0117liau, \u012fd\u0117jus nauj\u0105 ritin\u012f, priekinis kra\u0161tas \u012ftraukiamas po apatine prispaudimo sija; u\u017espaudus, jis pritvirtinamas prie plok\u0161t\u0117s siurbtukais. Perstatydamas sij\u0105, operatorius nupjauna brokuot\u0105 priekin\u012f pl\u0117vel\u0117s kra\u0161t\u0105, kad galas b\u016bt\u0173 lygus ir sta\u010diakampis.<\/p>\n<p>Po nupjovimo abu med\u017eiagos galai sujungiami lipnia juosta ir \u012frenginys t\u0119sia vyniojim\u0105. Pradinio paleidimo metu med\u017eiaga (nupjovus priekin\u012f kra\u0161t\u0105) \u012fvedama \u012f tiekimo volelius (12). Tiekimo volelius valdo pavaros mechanizmas, automatizuojantis pl\u0117vel\u0117s tiekimo proces\u0105.<\/p>\n<p>Tarp tiekimo voleli\u0173 esantis jutiklis stebi med\u017eiagos jud\u0117jim\u0105 i\u0161ilgai \u012frenginio a\u0161ies; jei atsiranda nuokrypis, pozicionavimo cilindrai pakoreguoja med\u017eiagos pad\u0117t\u012f.<\/p>\n<p>Ant vieno i\u0161 voleli\u0173 sumontuotas enkoderis matuoja reikiam\u0105 med\u017eiagos ilg\u012f. Med\u017eiaga tiekiama kreipian\u010diosiomis per tiekimo volelius, tada praeina tarp vyniojimo velen\u0173 ir patenka \u012f ritinio formavimo zon\u0105. Priekinis med\u017eiagos kra\u0161tas atsitrenkia \u012f kreiptuv\u0105 ir nukreipiamas ant prispaudimo veleno, besisukan\u010dio med\u017eiagos jud\u0117jimo kryptimi. \u0160io veleno stumiama med\u017eiaga pasiekia kit\u0105 velen\u0105, kuris nukreipia priekin\u012f kra\u0161t\u0105 link vyniojimo veleno. Kreiptuvas atskiria med\u017eiag\u0105 nuo vyniojimo veleno ir nukreipia j\u0105 link atkeliaujan\u010dios med\u017eiagos, taip suformuodamas kilp\u0105. Kilp\u0105 formuojantys velenai valdomi atskira pneumatine linija su reguliuojamu sl\u0117giu, leid\u017eian\u010diu nustatyti prispaudimo j\u0117g\u0105. Suformavus kilp\u0105, prispaudimo velenai pakyla veikiami atkeliaujan\u010dios med\u017eiagos j\u0117gos. Kai daviklis u\u017efiksuoja reikiam\u0105 ilg\u012f, siun\u010diamas valdymo signalas visiems velenams sustabdyti. Pneumatiniai cilindrai pakelia prispaudimo velenus \u012f auk\u0161\u010diausi\u0105 pad\u0117t\u012f. I\u0161st\u016bmimo mechanizmas perkelia suformuot\u0105 ritin\u012f (kuris proceso metu \u0161iek tiek atsivynioja) ant griebimo svir\u010di\u0173. Med\u017eiagos prilaikymo mechanizmas nusileid\u017eia, ir mechaninis peilis atlieka pj\u016bv\u012f. Po pj\u016bvio valdymo sistema pasuka velenus atgal 0,2 metro, kad kra\u0161tas gr\u012f\u017et\u0173 \u012f kilpos formavimo zon\u0105.<\/p>\n<p>Ciklas kartojasi.<\/p>\n<p>Atlikus pjovim\u0105, \u012fsijungia mechanizmas, u\u017elenkiantis med\u017eiagos kra\u0161t\u0105 (likut\u012f). Rulonas pasukamas \u012f galutin\u0119 pad\u0117t\u012f ir perkeliamas \u012f transportavimo zon\u0105. Konvejerio griebtuv\u0173 mazgas nusileid\u017eia link rulono atvirais griebtuvais. Konvejerio griebtuvai susi\u010diaupia, o kra\u0161to u\u017elenkimo mechanizmas paleid\u017eia rulon\u0105. Tada konvejerio griebtuvai pakyla \u012f vir\u0161utin\u0119 pad\u0117t\u012f. Suveikia rulono transportavim\u0105 atliekantys cilindrai; juos valdo vo\u017etuvas, leid\u017eiantis sustabdyti cilindr\u0105 bet kurioje pad\u0117tyje, o sustabdym\u0105 inicijuoja nendrinio jungiklio signalas. Transportavimo metu konvejerio griebtuvas u\u017eima horizontali\u0105 pad\u0117t\u012f. Konvejerio griebtuvai juda kreipian\u010diosiomis b\u0117giais \u012f kra\u0161tin\u0119 pad\u0117t\u012f (po sandarinimo \u012frenginio griebtuvais) ir \u201eperduoda\u201c rulon\u0105 sandarinimo \u012frenginio griebtuvams.<\/p>\n<p>Sandarinimo \u012frenginio griebtuvai \u012fstumia rulon\u0105 pro termosusitraukian\u010di\u0105 pl\u0117vel\u0119 (kurioje pl\u0117vel\u0117s lak\u0161tai jau yra i\u0161 anksto suvirinti tarpusavyje). Suveikia sandarinimo \u012frenginio i\u0161ilgini\u0173 \u017eandikauli\u0173 pneumatiniai cilindrai; rulonas u\u017esandarinamas ir atskiriamas nuo pl\u0117vel\u0117s.<\/p>\n<p>Ant u\u017esandarintos pl\u0117vel\u0117s u\u017eklijuojama kito rulono etiket\u0117.<\/p>\n<p>U\u017esandarintas rulonas nurieda link skersinio sandarinimo \u012frengini\u0173. Atlikus skersinio sandarinimo operacij\u0105, rulonas i\u0161kraunamas ant terminio tunelio konvejerio juostos.<\/p>\n<h3><strong>Privalumai<\/strong><\/h3>\n<ul>\n<li>Automatinis rulon\u0173 pakavimas, u\u017etikrinantis bent 2 rulon\u0173 per minut\u0119 na\u0161um\u0105;<\/li>\n<li>Galimyb\u0117 \u012f kaupimo d\u0117kl\u0105 \u012fd\u0117ti kelis rulonus;<\/li>\n<li>Reguliuojamas konvejerio greitis;<\/li>\n<li>Modulin\u0117 konstrukcija leid\u017eia sukonfig\u016bruoti linij\u0105 pagal kliento poreikius.<\/li>\n<\/ul>\n<h3><strong>&nbsp;<\/strong><\/h3>\n<h3><strong>Rulon\u0173 pervyniojimo \u012frenginio operatoriaus darbo apra\u0161ymas<\/strong><\/h3>\n<p>Med\u017eiagos rulonas \u012fstatomas tarp fiksavimo k\u016bgi\u0173 ir pritvirtinamas rulono fiksavimo cilindru; antrasis k\u016bgis yra varomasis ir skirtas rulonui i\u0161vynioti arba stabdyti.<\/p>\n<p>Med\u017eiaga traukiama pro med\u017eiagos pad\u0117ties jutikl\u012f, kuris stebi juostos pad\u0117t\u012f ir atlieka korekcijas naudodamas cilindrus.<\/p>\n<p>Ji praeina vir\u0161 \u012ftempim\u0105 matuojan\u010dio veleno, kuris sinchronizuoja i\u0161vyniojimo ir suvyniojimo pavar\u0173 veikim\u0105. Ant vieno i\u0161 velen\u0173 esantis enkoderis matuoja pjaunamos med\u017eiagos ilg\u012f.<\/p>\n<p>Peiliai supjausto med\u017eiag\u0105 reikiamu ilgiu.<\/p>\n<p>Vakuuminiai siurbtukai perkelia med\u017eiag\u0105 nuo peili\u0173 prie tiekimo cilindr\u0173.<\/p>\n<p>Vyniojimo \u0161ak\u0117s sukimba su \u012ftempta med\u017eiaga ir j\u0105 vynioja; baigus vyniojim\u0105 ir pjovim\u0105, ritinys pritvirtinamas lipniosios juostos \u017eiedais. Tada ritin\u012f suspaud\u017eia cilindrai (schemoje neparodyti), \u0161ak\u0117s atsikabina, o ritinys perkeliamas \u012f ritinio sandarinimo \u012frengin\u012f.<\/p>\n<p>&nbsp;<\/p>\n<h3>Papildoma informacija<\/h3>\n<p>12 m\u0117nesi\u0173 garantija<br \/>\nPogarantinis aptarnavimas<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Automatinis \u012frenginys, skirtas med\u017eiagai pervynioti, supjaustyti reikiamu ilgiu ir suvynioti \u012f ritinius (toliau \u2013 \u201e\u012erenginys\u201c), yra sukurtas automatiniam med\u017eiagos pervyniojimo, pjaustymo ir vyniojimo procesui atlikti. &nbsp; Technin\u0117s charakteristikos: \u012erenginio plotis, mm \u2013 3700 \u012erenginio ilgis, mm \u2013 5350 \u012erenginio auk\u0161tis, mm \u2013 2100 \u012erenginio svoris, kg \u2013 4000 Pradinis ritinys: svoris, kg \u2013 100 skersmuo, [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":8370,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"inline_featured_image":false,"ngg_post_thumbnail":0,"footnotes":""},"categories":[2,26],"tags":[],"class_list":["post-8367","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-produkt","category-custom-equipment"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v24.2 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Automatinis \u012frenginys med\u017eiagai pervynioti, pjaustyti reikiamu ilgiu ir vynioti be \u0161erdies - Intapack<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/intapack.eu\/lt\/automatic-unit-rewinding-processing-coreless-winding\/\" \/>\n<meta property=\"og:locale\" content=\"lt_LT\" \/>\n<meta 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med\u017eiagos pervyniojimo, pjaustymo ir vyniojimo procesui atlikti. &nbsp; Technin\u0117s charakteristikos: \u012erenginio plotis, mm \u2013 3700 \u012erenginio ilgis, mm \u2013 5350 \u012erenginio auk\u0161tis, mm \u2013 2100 \u012erenginio svoris, kg \u2013 4000 Pradinis ritinys: svoris, kg \u2013 100 skersmuo, [&hellip;]\" \/>\n<meta property=\"og:url\" content=\"https:\/\/intapack.eu\/lt\/automatic-unit-rewinding-processing-coreless-winding\/\" \/>\n<meta property=\"og:site_name\" content=\"Intapack\" \/>\n<meta property=\"article:published_time\" content=\"2026-10-14T14:02:48+00:00\" \/>\n<meta property=\"article:modified_time\" content=\"2026-10-14T14:35:48+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/intapack.eu\/wp-content\/uploads\/2026\/10\/AutomaticRewinding-Processing-Coreless-Photo01.jpg\" \/>\n\t<meta property=\"og:image:width\" content=\"712\" \/>\n\t<meta property=\"og:image:height\" content=\"534\" \/>\n\t<meta property=\"og:image:type\" 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