{"id":8367,"date":"2026-10-14T16:02:48","date_gmt":"2026-10-14T14:02:48","guid":{"rendered":"https:\/\/intapack.eu\/machine-manufacturing-bottle-neck-big-bags-ceflen-copy\/"},"modified":"2026-10-14T16:35:48","modified_gmt":"2026-10-14T14:35:48","slug":"automatic-unit-rewinding-processing-coreless-winding","status":"publish","type":"post","link":"https:\/\/intapack.eu\/hu\/automatic-unit-rewinding-processing-coreless-winding\/","title":{"rendered":"Automatikus egys\u00e9g anyag \u00e1tcs\u00e9v\u00e9l\u00e9s\u00e9re, m\u00e9retre v\u00e1g\u00e1s\u00e1ra \u00e9s cs\u0151 n\u00e9lk\u00fcli feltekercsel\u00e9s\u00e9re"},"content":{"rendered":"<p>Az anyag \u00e1tcs\u00e9v\u00e9l\u00e9s\u00e9re, m\u00e9retre v\u00e1g\u00e1s\u00e1ra \u00e9s feltekercsel\u00e9s\u00e9re szolg\u00e1l\u00f3 automata berendez\u00e9s (a tov\u00e1bbiakban: \u201eBerendez\u00e9s\u201d) az anyag \u00e1tcs\u00e9v\u00e9l\u00e9s\u00e9nek, m\u00e9retre v\u00e1g\u00e1s\u00e1nak \u00e9s feltekercsel\u00e9s\u00e9nek automatikus folyamat\u00e1t v\u00e9gzi.<\/p>\n<p>&nbsp;<\/p>\n<h3><strong>M\u0171szaki adatok:<\/strong><\/h3>\n<ul>\n<li>Berendez\u00e9s sz\u00e9less\u00e9ge, mm \u2013 3700<\/li>\n<li>Berendez\u00e9s hossza, mm \u2013 5350<\/li>\n<li>Berendez\u00e9s magass\u00e1ga, mm \u2013 2100<\/li>\n<li>Berendez\u00e9s t\u00f6mege, kg \u2013 4000<\/li>\n<li>Bemeneti tekercs:\n<ul>\n<li>t\u00f6meg, kg \u2013 100<\/li>\n<li>\u00e1tm\u00e9r\u0151, mm \u2013 1400<\/li>\n<\/ul>\n<\/li>\n<li>V\u00e1g\u00e1si hossz (\u00e1ll\u00edthat\u00f3), m \u2013 10<\/li>\n<li>Feltekercsel\u00e9s \u2013 Cs\u00e9ve n\u00e9lk\u00fcli tekercs<\/li>\n<li>Feltekercselt tekercs \u00e1tm\u00e9r\u0151je, mm \u2013 150\u2013155<\/li>\n<li>Feltekercselt tekercs max. t\u00f6mege, kg \u2013 2<\/li>\n<li>Hajt\u00e1s \u2013 Elektromechanikus, pneumatikus<\/li>\n<li>T\u00edpus \u2013 Automata<\/li>\n<li>V\u00e1g\u00f3k\u00e9s \u2013 Mechanikus<\/li>\n<li>Feltekercsel\u00e9s \u2013 Szoros<\/li>\n<li>Tekercs kiad\u00e1sa \u2013 Automatikus<\/li>\n<li>Anyag bef\u0171z\u00e9se \u2013 K\u00e9zi<\/li>\n<li>Kezel\u0151szem\u00e9lyzet \u2013 1 f\u0151<\/li>\n<li>Teljes\u00edtm\u00e9ny, min. \u2013 2 egys\u00e9g\/perc<\/li>\n<li>T\u00e1pell\u00e1t\u00e1s \u2013 380 V, 50 Hz<\/li>\n<li>Energiafogyaszt\u00e1s, kW \u2013 max. 10<\/li>\n<li>Pneumatikus rendszer nyom\u00e1sa, atm \u2013 6<\/li>\n<\/ul>\n<p>A gy\u00e1rt\u00e1s sor\u00e1n kiv\u00e1l\u00f3 min\u0151s\u00e9g\u0171, bev\u00e1lt eur\u00f3pai gy\u00e1rt\u00f3k alkatr\u00e9szeit haszn\u00e1lj\u00e1k fel: n\u00e9met gy\u00e1rtm\u00e1ny\u00fa (Festo) pneumatikus munkahengerek \u00e9s vez\u00e9rl\u0151elemek, Lenze frekvenciav\u00e1lt\u00f3k \u00e9s elektromos hajt\u00e1sok, valamint Siemens \u00e9rz\u00e9kel\u0151k \u00e9s vez\u00e9rl\u0151k.<\/p>\n<h3><strong>Rendeltet\u00e9s:<\/strong><\/h3>\n<p>Az anyag letekercsel\u00e9s\u00e9re, m\u00e9retre v\u00e1g\u00e1s\u00e1ra \u00e9s tekercsbe t\u00f6rt\u00e9n\u0151 feltekercsel\u00e9s\u00e9re szolg\u00e1l\u00f3 automata berendez\u00e9s (a tov\u00e1bbiakban: \u201eBerendez\u00e9s\u201d) az anyag letekercsel\u00e9s\u00e9nek, m\u00e9retre v\u00e1g\u00e1s\u00e1nak \u00e9s tekercsbe t\u00f6rt\u00e9n\u0151 feltekercsel\u00e9s\u00e9nek automatikus folyamat\u00e1t v\u00e9gzi.<\/p>\n<p>Az egys\u00e9g a k\u00f6vetkez\u0151kb\u0151l \u00e1ll (l\u00e1sd az \u00e1br\u00e1t):<\/p>\n<ul>\n<li>Le- \u00e9s feltekercsel\u0151 egys\u00e9g<\/li>\n<li>Feltekercsel\u0151 \u00e9s v\u00e1g\u00f3 egys\u00e9g<\/li>\n<\/ul>\n<h3><strong><br \/>\nM\u0171k\u00f6d\u00e9si le\u00edr\u00e1s<\/strong><\/h3>\n<p>Egy tekercset (100 kg) targonc\u00e1val sz\u00e1ll\u00edtanak a szerel\u00e9si poz\u00edci\u00f3ba, ahol a cs\u00e9vetestbe (magba) illeszked\u0151 k\u00fapok seg\u00edts\u00e9g\u00e9vel r\u00f6gz\u00edtik.<\/p>\n<p>A k\u00fapok (10) hajtottak; ezek v\u00e9gzik mind a tekercs letekercsel\u00e9s\u00e9t, mind a f\u00e9kez\u00e9s\u00e9t. Egy integr\u00e1lt rendszer fel\u00fcgyeli a nyomat\u00e9kot \u00e9s szab\u00e1lyozza az anyagfeszess\u00e9get, valamint \u00e9rz\u00e9keli az anyag esetleges hi\u00e1ny\u00e1t.<\/p>\n<p>Az anyagot egy \u00e9rz\u00e9kel\u0151vel ell\u00e1tott g\u00f6rg\u0151n (11) vezetik \u00e1t; az \u00e9rz\u00e9kel\u0151 le\u00e1ll\u00edtja a folyamatot, ha hib\u00e1t (p\u00e9ld\u00e1ul vastags\u00e1gbeli egyenetlens\u00e9get) \u00e9szlel. Ezt k\u00f6vet\u0151en az anyag az adagol\u00f3g\u00f6rg\u0151kh\u00f6z (12) ker\u00fcl, \u00e1thaladva a leszor\u00edt\u00f3rudak (13) \u00e9s az illeszt\u0151lemez (14) k\u00f6z\u00f6tt.<\/p>\n<p>Amikor az anyag elfogy, a rudak (13) a lemezhez (14) szor\u00edtj\u00e1k az anyagot, \u00e9s aktiv\u00e1l\u00f3dnak a tapad\u00f3korongok (15). A tapad\u00f3korongok a lemezhez h\u00fazz\u00e1k az anyagot; a kezel\u0151 leengedi a rudat, \u00e9s lev\u00e1gja az anyag hib\u00e1s v\u00e9g\u00e9t.<\/p>\n<p>Ezt k\u00f6vet\u0151en \u2013 az \u00faj tekercs behelyez\u00e9se ut\u00e1n \u2013 az anyag elej\u00e9t (kezd\u0151\u00e9l\u00e9t) az als\u00f3 leszor\u00edt\u00f3r\u00fad al\u00e1 h\u00fazz\u00e1k; a r\u00f6gz\u00edt\u00e9st k\u00f6vet\u0151en a tapad\u00f3korongok tartj\u00e1k a hely\u00e9n az anyagot a lemezen. A r\u00fad \u00e1thelyez\u00e9s\u00e9vel a kezel\u0151 lev\u00e1gja a f\u00f3lia hib\u00e1s kezd\u0151\u00e9l\u00e9t, hogy szab\u00e1lyos, egyenes v\u00e9get alak\u00edtson ki.<\/p>\n<p>A v\u00e1g\u00e1s ut\u00e1n az anyag k\u00e9t v\u00e9g\u00e9t ragaszt\u00f3szalaggal \u00f6sszeragasztj\u00e1k, \u00e9s a g\u00e9p folytatja a tekercsel\u00e9st. Az els\u0151 ind\u00edt\u00e1skor \u2013 a kezd\u0151\u00e9l lev\u00e1g\u00e1s\u00e1t k\u00f6vet\u0151en \u2013 az anyagot az adagol\u00f3g\u00f6rg\u0151k k\u00f6z\u00e9 (12) vezetik be. Az adagol\u00f3g\u00f6rg\u0151ket olyan hajt\u00e1smechanizmus vez\u00e9rli, amely automatiz\u00e1lja a f\u00f3liaadagol\u00e1s folyamat\u00e1t.<\/p>\n<p>Az adagol\u00f3g\u00f6rg\u0151k k\u00f6z\u00f6tt elhelyezett \u00e9rz\u00e9kel\u0151 figyeli az anyag mozg\u00e1s\u00e1t a g\u00e9p tengelye ment\u00e9n; elt\u00e9r\u00e9s eset\u00e9n igaz\u00edt\u00f3hengerek korrig\u00e1lj\u00e1k az anyag helyzet\u00e9t.<\/p>\n<p>Az egyik g\u00f6rg\u0151re szerelt jelad\u00f3 (enk\u00f3der) m\u00e9ri az anyag sz\u00fcks\u00e9ges hossz\u00e1t. Az anyag vezet\u0151k ment\u00e9n, az adagol\u00f3g\u00f6rg\u0151k\u00f6n kereszt\u00fcl halad tov\u00e1bb, majd a tekercsel\u0151tengelyek k\u00f6z\u00f6tt \u00e1thaladva bel\u00e9p a tekercsk\u00e9pz\u0151 z\u00f3n\u00e1ba. Az anyag eleje egy terel\u0151lemeznek \u00fctk\u00f6zik, amely az anyag\u00e1raml\u00e1s ir\u00e1ny\u00e1ban forg\u00f3 nyom\u00f3hengerre ir\u00e1ny\u00edtja azt. A henger \u00e1ltal tov\u00e1bb\u00edtott anyag egy m\u00e1sik hengerrel tal\u00e1lkozik, amely a szalagv\u00e9get a felcs\u00e9v\u00e9l\u0151 tengely fel\u00e9 tereli. Egy terel\u0151elem lev\u00e1lasztja az anyagot a felcs\u00e9v\u00e9l\u0151 tengelyr\u0151l, \u00e9s az \u00e9rkez\u0151 anyag fel\u00e9 ir\u00e1ny\u00edtja, \u00edgy hurok k\u00e9pz\u0151dik. A hurokk\u00e9pz\u0151 hengereket k\u00fcl\u00f6n, szab\u00e1lyozhat\u00f3 nyom\u00e1s\u00fa pneumatikus k\u00f6r vez\u00e9rli, lehet\u0151v\u00e9 t\u00e9ve a szor\u00edt\u00f3er\u0151 be\u00e1ll\u00edt\u00e1s\u00e1t. A hurok kialakul\u00e1sa ut\u00e1n a nyom\u00f3hengerek az \u00e9rkez\u0151 anyag hat\u00e1s\u00e1ra felemelkednek. Amint az enk\u00f3der \u00e9rz\u00e9keli a k\u00edv\u00e1nt hossz\u00fas\u00e1got, vez\u00e9rl\u0151jel \u00e9rkezik a tengelyek le\u00e1ll\u00edt\u00e1s\u00e1ra. Pneumatikus munkahengerek emelik a nyom\u00f3hengereket a legfels\u0151 helyzetbe. Egy kitol\u00f3mechanizmus a \u2013 folyamat sor\u00e1n kiss\u00e9 letekeredett \u2013 k\u00e9sz tekercset a megfog\u00f3karokra helyezi. Az anyaglefog\u00f3 szerkezet leereszkedik, \u00e9s egy mechanikus k\u00e9s elv\u00e9gzi a v\u00e1g\u00e1st. A v\u00e1g\u00e1st k\u00f6vet\u0151en a vez\u00e9rl\u0151rendszer 0,2 m\u00e9terrel visszaforgatja a tengelyeket, hogy a szalagv\u00e9get visszajuttassa a hurokk\u00e9pz\u0151 z\u00f3n\u00e1ba.<\/p>\n<p>A ciklus megism\u00e9tl\u0151dik.<\/p>\n<p>A v\u00e1g\u00e1st k\u00f6vet\u0151en egy mechanizmus l\u00e9p m\u0171k\u00f6d\u00e9sbe, amely behajtja az anyag sz\u00e9l\u00e9t (a lev\u00e1gott marad\u00e9kot). A tekercs a v\u00e9gs\u0151 poz\u00edci\u00f3ba fordul, majd a sz\u00e1ll\u00edt\u00f3z\u00f3n\u00e1ba ker\u00fcl. Egy sz\u00e1ll\u00edt\u00f3 megfog\u00f3egys\u00e9g ereszkedik a tekercs fel\u00e9 nyitott megfog\u00f3kkal. A sz\u00e1ll\u00edt\u00f3 megfog\u00f3i \u00f6sszez\u00e1rulnak, a behajt\u00f3mechanizmus pedig elengedi a tekercset. Ezt k\u00f6vet\u0151en a sz\u00e1ll\u00edt\u00f3 megfog\u00f3i felemelkednek a fels\u0151 poz\u00edci\u00f3ba. M\u0171k\u00f6d\u00e9sbe l\u00e9pnek a tekercs sz\u00e1ll\u00edt\u00e1s\u00e1\u00e9rt felel\u0151s munkahengerek; ezeket olyan szelep vez\u00e9rli, amely k\u00e9pes b\u00e1rmely poz\u00edci\u00f3ban meg\u00e1ll\u00edtani a hengert, a meg\u00e1ll\u00edt\u00e1st pedig egy reed-kapcsol\u00f3 jele v\u00e1ltja ki. Sz\u00e1ll\u00edt\u00e1s k\u00f6zben a sz\u00e1ll\u00edt\u00f3 megfog\u00f3 v\u00edzszintes helyzetet vesz fel. A sz\u00e1ll\u00edt\u00f3 megfog\u00f3k vezet\u0151s\u00edneken mozogva \u00e9rik el v\u00e9g\u00e1ll\u00e1sukat (a hegeszt\u0151egys\u00e9g megfog\u00f3i alatt), \u00e9s \u201e\u00e1tadj\u00e1k\u201d a tekercset a hegeszt\u0151egys\u00e9g megfog\u00f3inak.<\/p>\n<p>A hegeszt\u0151egys\u00e9g megfog\u00f3i \u00e1ttolj\u00e1k a tekercset a zsugorf\u00f3li\u00e1n (ahol a f\u00f3liar\u00e9tegek m\u00e1r \u00f6ssze vannak hegesztve). M\u0171k\u00f6d\u00e9sbe l\u00e9pnek a hegeszt\u0151egys\u00e9g hosszir\u00e1ny\u00fa pof\u00e1it mozgat\u00f3 pneumatikus munkahengerek; a g\u00e9p lehegeszti a tekercset, \u00e9s lev\u00e1gja azt a f\u00f3li\u00e1r\u00f3l.<\/p>\n<p>A k\u00f6vetkez\u0151 tekercs c\u00edmk\u00e9je felker\u00fcl a lehegesztett f\u00f3li\u00e1ra.<\/p>\n<p>A lehegesztett tekercs leg\u00f6rd\u00fcl a keresztir\u00e1ny\u00fa hegeszt\u0151egys\u00e9gek fel\u00e9. A keresztir\u00e1ny\u00fa hegeszt\u00e9si m\u0171veletet k\u00f6vet\u0151en a tekercs a zsugoralag\u00fat sz\u00e1ll\u00edt\u00f3szalagj\u00e1ra ker\u00fcl.<\/p>\n<h3><strong>El\u0151ny\u00f6k<\/strong><\/h3>\n<ul>\n<li>Automatikus tekercscsomagol\u00e1s, percenk\u00e9nt legal\u00e1bb 2 tekercses teljes\u00edtm\u00e9nnyel;<\/li>\n<li>T\u00f6bb tekercs bet\u00f6lt\u00e9s\u00e9nek lehet\u0151s\u00e9ge a gy\u0171jt\u0151t\u00e1lc\u00e1ra;<\/li>\n<li>\u00c1ll\u00edthat\u00f3 sz\u00e1ll\u00edt\u00f3szalag-sebess\u00e9g;<\/li>\n<li>Modul\u00e1ris fel\u00e9p\u00edt\u00e9s, amely lehet\u0151v\u00e9 teszi a gy\u00e1rt\u00f3sor vev\u0151i ig\u00e9nyek szerinti konfigur\u00e1l\u00e1s\u00e1t.<\/li>\n<\/ul>\n<h3><strong>&nbsp;<\/strong><\/h3>\n<h3><strong>A tekercs\u00e1tcs\u00e9v\u00e9l\u0151 g\u00e9pkezel\u0151j\u00e9nek feladatai<\/strong><\/h3>\n<p>Az anyagtekercset a r\u00f6gz\u00edt\u0151k\u00fapok k\u00f6z\u00e9 pozicion\u00e1lj\u00e1k, \u00e9s a tekercsr\u00f6gz\u00edt\u0151 munkahengerrel r\u00f6gz\u00edtik; a m\u00e1sodik k\u00fap hajtott, \u00e9s a tekercs lecs\u00e9v\u00e9l\u00e9s\u00e9re vagy f\u00e9kez\u00e9s\u00e9re szolg\u00e1l.<\/p>\n<p>Az anyag \u00e1thalad egy poz\u00edci\u00f3\u00e9rz\u00e9kel\u0151n, amely figyeli a f\u00f3liap\u00e1lya helyzet\u00e9t, \u00e9s munkahengerek seg\u00edts\u00e9g\u00e9vel korrekci\u00f3kat v\u00e9gez.<\/p>\n<p>Az anyag \u00e1thalad a feszess\u00e9g\u00e9rz\u00e9kel\u0151 g\u00f6rg\u0151tengelyen is, amely szinkroniz\u00e1lja a lecs\u00e9v\u00e9l\u0151 \u00e9s a felcs\u00e9v\u00e9l\u0151 hajt\u00e1sok m\u0171k\u00f6d\u00e9s\u00e9t. Az egyik hengeren elhelyezett jelad\u00f3 (enk\u00f3der) m\u00e9ri a lev\u00e1gott anyag hossz\u00e1t.<\/p>\n<p>K\u00e9sek v\u00e1gj\u00e1k a k\u00edv\u00e1nt hossz\u00fas\u00e1g\u00fara az anyagot.<\/p>\n<p>V\u00e1kuumos megfog\u00f3k (sz\u00edv\u00f3fejek) tov\u00e1bb\u00edtj\u00e1k az anyagot a k\u00e9sekt\u0151l az adagol\u00f3hengerekhez.<\/p>\n<p>Tekercsel\u0151 vill\u00e1k fogj\u00e1k meg a megfesz\u00edtett anyagot a feltekercsel\u00e9shez; a tekercsel\u00e9s \u00e9s a v\u00e1g\u00e1s befejezt\u00e9vel a tekercset ragaszt\u00f3szalag-gy\u0171r\u0171kkel r\u00f6gz\u00edtik. Ezt k\u00f6vet\u0151en hengerek (amelyeket az \u00e1bra nem mutat) fogj\u00e1k meg a tekercset, a vill\u00e1k kioldanak, \u00e9s a tekercs \u00e1tker\u00fcl a tekercslez\u00e1r\u00f3 egys\u00e9gbe.<\/p>\n<p>&nbsp;<\/p>\n<h3>Tov\u00e1bbi inform\u00e1ci\u00f3k<\/h3>\n<p>12 h\u00f3napos garancia<br \/>\nGaranciaid\u0151n t\u00fali szervizszolg\u00e1ltat\u00e1s<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Az anyag \u00e1tcs\u00e9v\u00e9l\u00e9s\u00e9re, m\u00e9retre v\u00e1g\u00e1s\u00e1ra \u00e9s feltekercsel\u00e9s\u00e9re szolg\u00e1l\u00f3 automata berendez\u00e9s (a tov\u00e1bbiakban: \u201eBerendez\u00e9s\u201d) az anyag \u00e1tcs\u00e9v\u00e9l\u00e9s\u00e9nek, m\u00e9retre v\u00e1g\u00e1s\u00e1nak \u00e9s feltekercsel\u00e9s\u00e9nek automatikus folyamat\u00e1t v\u00e9gzi. &nbsp; M\u0171szaki adatok: Berendez\u00e9s sz\u00e9less\u00e9ge, mm \u2013 3700 Berendez\u00e9s hossza, mm \u2013 5350 Berendez\u00e9s magass\u00e1ga, mm \u2013 2100 Berendez\u00e9s t\u00f6mege, kg \u2013 4000 Bemeneti tekercs: t\u00f6meg, kg \u2013 100 \u00e1tm\u00e9r\u0151, mm \u2013 [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":8370,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"inline_featured_image":false,"ngg_post_thumbnail":0,"footnotes":""},"categories":[2,26],"tags":[],"class_list":["post-8367","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-produkt","category-custom-equipment"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v24.2 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Automatikus egys\u00e9g anyag \u00e1tcs\u00e9v\u00e9l\u00e9s\u00e9re, m\u00e9retre v\u00e1g\u00e1s\u00e1ra \u00e9s cs\u0151 n\u00e9lk\u00fcli feltekercsel\u00e9s\u00e9re - Intapack<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" 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