{"id":8367,"date":"2026-10-14T16:02:48","date_gmt":"2026-10-14T14:02:48","guid":{"rendered":"https:\/\/intapack.eu\/machine-manufacturing-bottle-neck-big-bags-ceflen-copy\/"},"modified":"2026-10-14T16:35:48","modified_gmt":"2026-10-14T14:35:48","slug":"automatic-unit-rewinding-processing-coreless-winding","status":"publish","type":"post","link":"https:\/\/intapack.eu\/cs\/automatic-unit-rewinding-processing-coreless-winding\/","title":{"rendered":"Automatick\u00e9 za\u0159\u00edzen\u00ed pro p\u0159ev\u00edjen\u00ed, d\u011blen\u00ed na d\u00e9lku a bezdutinkov\u00e9 nav\u00edjen\u00ed materi\u00e1lu"},"content":{"rendered":"<p>Automatick\u00e9 za\u0159\u00edzen\u00ed pro p\u0159ev\u00edjen\u00ed, d\u011blen\u00ed na d\u00e9lku a nav\u00edjen\u00ed materi\u00e1lu (d\u00e1le jen \u201eza\u0159\u00edzen\u00ed\u201c) je ur\u010deno k prov\u00e1d\u011bn\u00ed automatick\u00e9ho procesu p\u0159ev\u00edjen\u00ed, d\u011blen\u00ed na d\u00e9lku a nav\u00edjen\u00ed materi\u00e1lu.<\/p>\n<p>&nbsp;<\/p>\n<h3><strong>Technick\u00e9 parametry:<\/strong><\/h3>\n<ul>\n<li>\u0160\u00ed\u0159ka za\u0159\u00edzen\u00ed, mm \u2013 3700<\/li>\n<li>D\u00e9lka za\u0159\u00edzen\u00ed, mm \u2013 5350<\/li>\n<li>V\u00fd\u0161ka za\u0159\u00edzen\u00ed, mm \u2013 2100<\/li>\n<li>Hmotnost za\u0159\u00edzen\u00ed, kg \u2013 4000<\/li>\n<li>Vstupn\u00ed role:\n<ul>\n<li>hmotnost, kg \u2013 100<\/li>\n<li>pr\u016fm\u011br, mm \u2013 1400<\/li>\n<\/ul>\n<\/li>\n<li>D\u00e9lka \u0159ezu (nastaviteln\u00e1), m \u2013 10<\/li>\n<li>Nav\u00edjen\u00ed \u2013 Role bez dutinky<\/li>\n<li>Pr\u016fm\u011br navinut\u00e9 role, mm \u2013 150\u2013155<\/li>\n<li>Max. hmotnost navinut\u00e9 role, kg \u2013 2<\/li>\n<li>Pohon \u2013 Elektromechanick\u00fd, pneumatick\u00fd<\/li>\n<li>Typ \u2013 Automatick\u00fd<\/li>\n<li>\u0158ezac\u00ed n\u016f\u017e \u2013 Mechanick\u00fd<\/li>\n<li>Nav\u00edjen\u00ed \u2013 Pevn\u00e9<\/li>\n<li>Vykl\u00e1d\u00e1n\u00ed role \u2013 Automatick\u00e9<\/li>\n<li>Zav\u00e1d\u011bn\u00ed p\u00e1su \u2013 Ru\u010dn\u00ed<\/li>\n<li>Obsluha \u2013 1 osoba<\/li>\n<li>V\u00fdkon, min. \u2013 2 kusy\/min<\/li>\n<li>Nap\u00e1jen\u00ed \u2013 380 V, 50 Hz<\/li>\n<li>P\u0159\u00edkon, kW \u2013 max. 10<\/li>\n<li>Tlak pneumatick\u00e9ho syst\u00e9mu, atm \u2013 6<\/li>\n<\/ul>\n<p>P\u0159i v\u00fdrob\u011b jsou vyu\u017e\u00edv\u00e1ny \u0161pi\u010dkov\u00e9 a osv\u011bd\u010den\u00e9 komponenty od evropsk\u00fdch v\u00fdrobc\u016f: pneumatick\u00e9 pohony a prvky pneumatick\u00e9ho \u0159\u00edzen\u00ed z N\u011bmecka (Festo), frekven\u010dn\u00ed m\u011bni\u010de a elektrick\u00e9 pohony Lenze a senzory i \u0159\u00eddic\u00ed jednotky Siemens.<\/p>\n<h3><strong>\u00da\u010del:<\/strong><\/h3>\n<p>Automatick\u00e9 za\u0159\u00edzen\u00ed pro odv\u00edjen\u00ed, d\u011blen\u00ed na d\u00e9lku a nav\u00edjen\u00ed materi\u00e1lu do rol\u00ed (d\u00e1le jen \u201eza\u0159\u00edzen\u00ed\u201c) je ur\u010deno k prov\u00e1d\u011bn\u00ed automatick\u00e9ho procesu odv\u00edjen\u00ed, d\u011blen\u00ed na d\u00e9lku a nav\u00edjen\u00ed materi\u00e1lu do rol\u00ed.<\/p>\n<p>Jednotka se skl\u00e1d\u00e1 z (viz obr\u00e1zek):<\/p>\n<ul>\n<li>Odv\u00edjec\u00ed jednotky<\/li>\n<li>Nav\u00edjec\u00ed a \u0159ezac\u00ed jednotky<\/li>\n<\/ul>\n<h3><strong><br \/>\nPopis \u010dinnosti<\/strong><\/h3>\n<p>Role (100 kg) je p\u0159epravena vysokozdvi\u017en\u00fdm voz\u00edkem do mont\u00e1\u017en\u00ed polohy a upnuta pomoc\u00ed ku\u017eel\u016f, kter\u00e9 zapadaj\u00ed do dutinky role.<\/p>\n<p>Ku\u017eely (10) jsou poh\u00e1n\u011bn\u00e9; zaji\u0161\u0165uj\u00ed jak odv\u00edjen\u00ed, tak brzd\u011bn\u00ed role. Integrovan\u00fd syst\u00e9m monitoruje kroutic\u00ed moment a reguluje tah materi\u00e1lu a z\u00e1rove\u0148 detekuje p\u0159\u00edpadnou absenci materi\u00e1lu.<\/p>\n<p>Materi\u00e1l je veden p\u0159es v\u00e1le\u010dek (11) vybaven\u00fd senzorem, kter\u00fd zastav\u00ed proces, pokud jsou zji\u0161t\u011bny vady (nap\u0159\u00edklad nerovnom\u011brn\u00e1 tlou\u0161\u0165ka). Pot\u00e9 je materi\u00e1l p\u0159iv\u00e1d\u011bn do pod\u00e1vac\u00edch v\u00e1lc\u016f (12) a proch\u00e1z\u00ed mezi up\u00ednac\u00edmi li\u0161tami (13) a deskou pro spojov\u00e1n\u00ed konc\u016f (14).<\/p>\n<p>Kdy\u017e materi\u00e1l dojde, li\u0161ty (13) jej p\u0159itla\u010d\u00ed k desce (14) a aktivuj\u00ed se p\u0159\u00edsavky (15). P\u0159\u00edsavky p\u0159it\u00e1hnou materi\u00e1l k desce; obsluha spust\u00ed li\u0161tu a od\u0159\u00edzne vadn\u00fd konec materi\u00e1lu.<\/p>\n<p>N\u00e1sledn\u011b, po instalaci nov\u00e9 role, se n\u00e1b\u011b\u017en\u00e1 hrana prot\u00e1hne pod spodn\u00ed up\u00ednac\u00ed li\u0161tu; po upnut\u00ed je p\u0159idr\u017eena u desky pomoc\u00ed p\u0159\u00edsavek. P\u0159em\u00edst\u011bn\u00edm li\u0161ty obsluha od\u0159\u00edzne vadnou n\u00e1b\u011b\u017enou hranu f\u00f3lie a zarovn\u00e1 konec do prav\u00e9ho \u00fahlu.<\/p>\n<p>Po od\u0159\u00edznut\u00ed se oba konce materi\u00e1lu spoj\u00ed lepic\u00ed p\u00e1skou a stroj obnov\u00ed nav\u00edjen\u00ed. P\u0159i prvotn\u00edm spu\u0161t\u011bn\u00ed se materi\u00e1l \u2013 po od\u0159\u00edznut\u00ed n\u00e1b\u011b\u017en\u00e9 hrany \u2013 zavede do pod\u00e1vac\u00edch v\u00e1lc\u016f (12). Pod\u00e1vac\u00ed v\u00e1lce jsou ovl\u00e1d\u00e1ny pohonn\u00fdm mechanismem, kter\u00fd automatizuje proces pod\u00e1v\u00e1n\u00ed f\u00f3lie.<\/p>\n<p>Senzor um\u00edst\u011bn\u00fd mezi pod\u00e1vac\u00edmi v\u00e1lci monitoruje pohyb materi\u00e1lu pod\u00e9l osy stroje; pokud dojde k vych\u00fdlen\u00ed, vyrovn\u00e1vac\u00ed v\u00e1lce uprav\u00ed polohu materi\u00e1lu.<\/p>\n<p>Enkod\u00e9r namontovan\u00fd na jednom z v\u00e1lc\u016f m\u011b\u0159\u00ed po\u017eadovanou d\u00e9lku materi\u00e1lu. Materi\u00e1l je veden po vodic\u00edch prvc\u00edch skrz pod\u00e1vac\u00ed v\u00e1lce, pot\u00e9 proch\u00e1z\u00ed mezi nav\u00edjec\u00edmi h\u0159\u00eddelemi a vstupuje do z\u00f3ny formov\u00e1n\u00ed role. \u010celo materi\u00e1lu naraz\u00ed na vychylovac\u00ed prvek a je nasm\u011brov\u00e1no na p\u0159\u00edtla\u010dn\u00fd v\u00e1lec, kter\u00fd se ot\u00e1\u010d\u00ed ve sm\u011bru posuvu materi\u00e1lu. Materi\u00e1l, tla\u010den\u00fd t\u00edmto v\u00e1lcem, n\u00e1sledn\u011b naraz\u00ed na dal\u0161\u00ed v\u00e1lec, jen\u017e usm\u011brn\u00ed \u010delo materi\u00e1lu sm\u011brem k nav\u00edjec\u00ed h\u0159\u00eddeli. Vychylovac\u00ed prvek odd\u011bl\u00ed materi\u00e1l od nav\u00edjec\u00ed h\u0159\u00eddele a nasm\u011bruje jej proti p\u0159ich\u00e1zej\u00edc\u00edmu materi\u00e1lu, \u010d\u00edm\u017e vznikne smy\u010dka. V\u00e1lce vytv\u00e1\u0159ej\u00edc\u00ed smy\u010dku jsou ovl\u00e1d\u00e1ny samostatn\u00fdm pneumatick\u00fdm okruhem s nastaviteln\u00fdm tlakem, co\u017e umo\u017e\u0148uje regulaci p\u0159\u00edtla\u010dn\u00e9 s\u00edly. Jakmile je smy\u010dka vytvo\u0159ena, p\u0159\u00edtla\u010dn\u00e9 v\u00e1lce se zvednou vlivem s\u00edly p\u0159ich\u00e1zej\u00edc\u00edho materi\u00e1lu. Pot\u00e9, co sn\u00edma\u010d (enkod\u00e9r) zaznamen\u00e1 dosa\u017een\u00ed po\u017eadovan\u00e9 d\u00e9lky, je odesl\u00e1n \u0159\u00eddic\u00ed sign\u00e1l k zastaven\u00ed v\u0161ech h\u0159\u00eddel\u00ed. Pneumatick\u00e9 v\u00e1lce zvednou p\u0159\u00edtla\u010dn\u00e9 v\u00e1lce do jejich nejvy\u0161\u0161\u00ed polohy. Vysouvac\u00ed mechanismus p\u0159esune vytvo\u0159enou roli \u2013 kter\u00e1 se b\u011bhem procesu m\u00edrn\u011b odvinula \u2013 na uchopovac\u00ed ramena. Mechanismus pro p\u0159idr\u017een\u00ed materi\u00e1lu klesne dol\u016f a mechanick\u00fd n\u016f\u017e provede \u0159ez. Po proveden\u00ed \u0159ezu \u0159\u00eddic\u00ed syst\u00e9m oto\u010d\u00ed h\u0159\u00eddele zp\u011bt o 0,2 metru, aby vr\u00e1til okraj materi\u00e1lu do z\u00f3ny vytv\u00e1\u0159en\u00ed smy\u010dky.<\/p>\n<p>Cyklus se opakuje.<\/p>\n<p>Po od\u0159\u00edznut\u00ed se aktivuje mechanismus, kter\u00fd zalo\u017e\u00ed okraj materi\u00e1lu (zbytek po od\u0159\u00edznut\u00ed). Role se oto\u010d\u00ed do kone\u010dn\u00e9 polohy a p\u0159esune do p\u0159epravn\u00ed z\u00f3ny. Sestava uchopova\u010d\u016f dopravn\u00edku kles\u00e1 k roli s otev\u0159en\u00fdmi \u010delistmi. Uchopova\u010de dopravn\u00edku se sev\u0159ou a mechanismus pro zakl\u00e1d\u00e1n\u00ed okraje roli uvoln\u00ed. Pot\u00e9 se uchopova\u010de dopravn\u00edku zvednou do horn\u00ed polohy. Aktivuj\u00ed se v\u00e1lce zaji\u0161\u0165uj\u00edc\u00ed p\u0159epravu role; jsou \u0159\u00edzeny ventilem, kter\u00fd umo\u017e\u0148uje zastaven\u00ed v\u00e1lce v libovoln\u00e9 poloze, p\u0159i\u010dem\u017e zastaven\u00ed je iniciov\u00e1no sign\u00e1lem z jaz\u00fd\u010dkov\u00e9ho sp\u00edna\u010de. B\u011bhem p\u0159epravy zauj\u00edm\u00e1 uchopova\u010d dopravn\u00edku vodorovnou polohu. Uchopova\u010de dopravn\u00edku se pohybuj\u00ed po vodic\u00edch li\u0161t\u00e1ch do krajn\u00ed polohy (pod uchopova\u010de sv\u00e1\u0159ec\u00ed jednotky) a \u201ep\u0159ed\u00e1vaj\u00ed\u201c roli uchopova\u010d\u016fm sv\u00e1\u0159e\u010dky.<\/p>\n<p>Uchopova\u010de sv\u00e1\u0159e\u010dky protla\u010d\u00ed roli skrz teplem smr\u0161titelnou f\u00f3lii (kde jsou vrstvy f\u00f3lie ji\u017e p\u0159edem sva\u0159eny k sob\u011b). Aktivuj\u00ed se pneumatick\u00e9 v\u00e1lce pod\u00e9ln\u00fdch \u010delist\u00ed sv\u00e1\u0159e\u010dky; role je sva\u0159ena a odd\u011blena od f\u00f3lie \u0159ezem.<\/p>\n<p>Na sva\u0159enou f\u00f3lii se um\u00edst\u00ed \u0161t\u00edtek pro n\u00e1sleduj\u00edc\u00ed roli.<\/p>\n<p>Sva\u0159en\u00e1 role se odval\u00ed sm\u011brem k jednotk\u00e1m pro p\u0159\u00ed\u010dn\u00e9 sva\u0159ov\u00e1n\u00ed. Po operaci p\u0159\u00ed\u010dn\u00e9ho sva\u0159ov\u00e1n\u00ed je role vysunuta na dopravn\u00ed p\u00e1s tepeln\u00e9ho tunelu.<\/p>\n<h3><strong>V\u00fdhody<\/strong><\/h3>\n<ul>\n<li>Automatick\u00e9 balen\u00ed rol\u00ed s v\u00fdkonem minim\u00e1ln\u011b 2 role za minutu;<\/li>\n<li>Mo\u017enost vlo\u017een\u00ed v\u00edce rol\u00ed do akumula\u010dn\u00edho z\u00e1sobn\u00edku;<\/li>\n<li>Nastaviteln\u00e1 rychlost dopravn\u00edku;<\/li>\n<li>Modul\u00e1rn\u00ed konstrukce umo\u017e\u0148uje konfiguraci linky podle po\u017eadavk\u016f z\u00e1kazn\u00edka.<\/li>\n<\/ul>\n<h3><strong>&nbsp;<\/strong><\/h3>\n<h3><strong>Popis pr\u00e1ce obsluhy p\u0159ev\u00edje\u010dky rol\u00ed<\/strong><\/h3>\n<p>Role materi\u00e1lu je um\u00edst\u011bna mezi up\u00ednac\u00ed ku\u017eely a zaji\u0161t\u011bna v\u00e1lcem pro up\u00edn\u00e1n\u00ed role; druh\u00fd ku\u017eel je poh\u00e1n\u011bn\u00fd a slou\u017e\u00ed k odv\u00edjen\u00ed nebo brzd\u011bn\u00ed role.<\/p>\n<p>Materi\u00e1l proch\u00e1z\u00ed p\u0159es sn\u00edma\u010d polohy materi\u00e1lu, kter\u00fd monitoruje polohu p\u00e1su a prov\u00e1d\u00ed korekce pomoc\u00ed v\u00e1lc\u016f.<\/p>\n<p>Materi\u00e1l d\u00e1le proch\u00e1z\u00ed p\u0159es h\u0159\u00eddel v\u00e1lce sn\u00edmaj\u00edc\u00edho tah, kter\u00e1 synchronizuje \u010dinnost pohon\u016f odv\u00edjen\u00ed a nav\u00edjen\u00ed. Enkod\u00e9r na jednom z v\u00e1lc\u016f m\u011b\u0159\u00ed d\u00e9lku \u0159ezan\u00e9ho materi\u00e1lu.<\/p>\n<p>No\u017ee \u0159e\u017eou materi\u00e1l na po\u017eadovanou d\u00e9lku.<\/p>\n<p>P\u0159\u00edsavky p\u0159en\u00e1\u0161ej\u00ed materi\u00e1l od no\u017e\u016f k pod\u00e1vac\u00edm v\u00e1lc\u016fm.<\/p>\n<p>Nav\u00edjec\u00ed vidlice uchop\u00ed napnut\u00fd materi\u00e1l a navinou jej; po dokon\u010den\u00ed nav\u00edjen\u00ed a \u0159ez\u00e1n\u00ed se role zajist\u00ed krou\u017eky lepic\u00ed p\u00e1sky. Pot\u00e9 roli uchop\u00ed v\u00e1lce (nejsou zn\u00e1zorn\u011bny na sch\u00e9matu), vidlice se uvoln\u00ed a role je p\u0159ed\u00e1na do jednotky pro uzav\u00edr\u00e1n\u00ed rol\u00ed.<\/p>\n<p>&nbsp;<\/p>\n<h3>Dal\u0161\u00ed informace<\/h3>\n<p>Z\u00e1ruka 12 m\u011bs\u00edc\u016f<br \/>\nPoz\u00e1ru\u010dn\u00ed servis<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Automatick\u00e9 za\u0159\u00edzen\u00ed pro p\u0159ev\u00edjen\u00ed, d\u011blen\u00ed na d\u00e9lku a nav\u00edjen\u00ed materi\u00e1lu (d\u00e1le jen \u201eza\u0159\u00edzen\u00ed\u201c) je ur\u010deno k prov\u00e1d\u011bn\u00ed automatick\u00e9ho procesu p\u0159ev\u00edjen\u00ed, d\u011blen\u00ed na d\u00e9lku a nav\u00edjen\u00ed materi\u00e1lu. &nbsp; Technick\u00e9 parametry: \u0160\u00ed\u0159ka za\u0159\u00edzen\u00ed, mm \u2013 3700 D\u00e9lka za\u0159\u00edzen\u00ed, mm \u2013 5350 V\u00fd\u0161ka za\u0159\u00edzen\u00ed, mm \u2013 2100 Hmotnost za\u0159\u00edzen\u00ed, kg \u2013 4000 Vstupn\u00ed role: hmotnost, kg \u2013 100 [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":8370,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"inline_featured_image":false,"ngg_post_thumbnail":0,"footnotes":""},"categories":[2,26],"tags":[],"class_list":["post-8367","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-produkt","category-custom-equipment"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v24.2 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Automatick\u00e9 za\u0159\u00edzen\u00ed pro p\u0159ev\u00edjen\u00ed, d\u011blen\u00ed na d\u00e9lku a bezdutinkov\u00e9 nav\u00edjen\u00ed materi\u00e1lu - Intapack<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" 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