{"id":5047,"date":"2025-05-29T22:24:03","date_gmt":"2025-05-29T20:24:03","guid":{"rendered":"https:\/\/intapack.com\/?p=5047"},"modified":"2025-09-06T12:41:35","modified_gmt":"2025-09-06T10:41:35","slug":"mechanical-packaging-machine-with-weighing-batcher-af-45-v","status":"publish","type":"post","link":"https:\/\/intapack.eu\/cs\/mechanical-packaging-machine-with-weighing-batcher-af-45-v\/","title":{"rendered":"Mechanick\u00fd balic\u00ed stroj s d\u00e1vkovac\u00edm v\u00e1\u017een\u00edm AF-45-V"},"content":{"rendered":"

Mechanicky poh\u00e1n\u011bn\u00fd plnic\u00ed a balic\u00ed<\/strong> stroj<\/strong> je navr\u017een tak, aby zaji\u0161\u0165oval nep\u0159etr\u017eit\u00fd cyklus v\u00e1\u017een\u00ed sypk\u00fdch produkt\u016f (obiloviny, o\u0159echy, k\u00e1va, krekry, chipsy, bonb\u00f3ny, su\u0161enky, granule, krmivo pro zv\u00ed\u0159ata) a jejich balen\u00ed<\/strong> do polymern\u00edch f\u00f3li\u00ed (polypropylen, duplex, triplex). B\u011bhem procesu balen\u00ed<\/strong> stroj vytv\u00e1\u0159\u00ed obal typu stojac\u00ed s\u00e1\u010dek<\/strong> nebo pol\u0161t\u00e1\u0159ov\u00fd s\u00e1\u010dek<\/strong>.<\/p>\n

Za\u0159\u00edzen\u00ed se skl\u00e1d\u00e1 z mechanick\u00e9ho balic\u00edho stroje<\/strong> a elektronick\u00e9ho d\u00e1vkova\u010de s v\u00e1\u017een\u00edm<\/strong>.<\/p>\n

Plnic\u00ed stroj<\/strong> je univerz\u00e1ln\u00ed, nejkompaktn\u011bj\u0161\u00ed a nejsnadn\u011bji udr\u017eovateln\u00e9 za\u0159\u00edzen\u00ed (mezi podobn\u00fdmi modely), nevy\u017eaduje kompresor a m\u00e1 tak\u00e9 mo\u017enost m\u011bnit hmotnost d\u00e1vky, rozm\u011bry a vlastnosti obalov\u00fdch<\/strong> materi\u00e1l\u016f.<\/p>\n

 <\/p>\n

Charakteristiky.<\/strong><\/p>\n\n\n\n\n\n\n\n\n\n\n\n\n
Nap\u00e1jen\u00ed, V\/Hz<\/td>\n380\/50<\/td>\n<\/tr>\n
Spot\u0159eba elekt\u0159iny, kW\/hod.<\/td>\n2,5<\/td>\n<\/tr>\n
Pneumatick\u00e9 nap\u00e1jen\u00ed**, atm.\/l.min.<\/td>\nnep\u0159\u00edtomn\u00fd<\/td>\n<\/tr>\n
D\u00e9lka\/\u0161\u00ed\u0159ka\/v\u00fd\u0161ka (ne v\u00edce ne\u017e), mm<\/td>\n1700\/1200\/2600<\/td>\n<\/tr>\n
Hmotnost (ne v\u00edce ne\u017e), kg<\/td>\n410<\/td>\n<\/tr>\n
\u0160\u00ed\u0159ka\/pr\u016fm\u011br role f\u00f3lie (max.), mm<\/td>\n380\/300<\/td>\n<\/tr>\n
Produktivita (max.)*, balen\u00ed\/hod.<\/td>\n600-2400<\/td>\n<\/tr>\n
Objem \u00falo\u017en\u00e9ho prostoru, l<\/td>\n60-240<\/td>\n<\/tr>\n
Rozsah d\u00e1vkov\u00e1n\u00ed, g<\/td>\n20\u20131000<\/td>\n<\/tr>\n
D\/\u0160 obalu (max.), mm<\/td>\n300\/180<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

* Produktivita z\u00e1vis\u00ed na hmotnosti d\u00e1vky, d\u00e9lce balen\u00ed a vlastnostech obalov\u00e9ho materi\u00e1lu.<\/em><\/p>\n

 <\/p>\n

Popis pr\u00e1ce.<\/strong><\/p>\n

Zabalen\u00fd produkt se nasype hrdlem n\u00e1sypky na vibra\u010dn\u00ed misku, kter\u00e1 ji vibrac\u00ed s danou amplitudou pod\u00e1v\u00e1 do v\u00e1\u017eic\u00ed n\u00e1doby. Kbel\u00edk je p\u0159ipevn\u011bn k r\u00e1mu d\u00e1vkova\u010de pomoc\u00ed tenzometru (deforma\u010dn\u00edho sn\u00edma\u010de). Po dosa\u017een\u00ed zadan\u00fdch parametr\u016f hmotnosti vy\u0161le tenzometr sign\u00e1l do \u0159\u00eddic\u00ed jednotky d\u00e1vkova\u010de (\u0159\u00eddic\u00ed jednotky Libra), kter\u00e1 zastav\u00ed vibra\u010dn\u00ed misku a zastav\u00ed pod\u00e1v\u00e1n\u00ed produktu.<\/p>\n

Po p\u0159ijet\u00ed impulsu z \u0159\u00eddic\u00ed jednotky balic\u00edho stroje (sign\u00e1l Vykl\u00e1d\u00e1n\u00ed) vy\u0161le \u0159\u00eddic\u00ed jednotka d\u00e1vkova\u010de sign\u00e1l k otev\u0159en\u00ed v\u00e1\u017eic\u00ed n\u00e1doby. Kbel\u00edk se otev\u0159e a jeho obsah se nasype do trycht\u00fd\u0159e. Prost\u0159ednictv\u00edm trycht\u00fd\u0159e se produkt p\u0159es trubici za\u0159\u00edzen\u00ed na tvarov\u00e1n\u00ed ruk\u00e1v\u016f nasype do slo\u017een\u00e9 trubice (ruk\u00e1vu) z balic\u00ed f\u00f3lie se zataven\u00fdm zadn\u00edm \u0161vem a dnem (obalov\u00fd polotovar). V tomto okam\u017eiku \u0159\u00eddic\u00ed jednotka zapne vibra\u010dn\u00ed misku, aby se v\u00e1\u017eic\u00ed n\u00e1doba naplnila dal\u0161\u00ed porc\u00ed produktu.<\/p>\n

Provoz balic\u00edho stroje je \u0159\u00edzen mikrokontrol\u00e9rem um\u00edst\u011bn\u00fdm v \u0159\u00eddic\u00ed jednotce, kter\u00fd po vylo\u017een\u00ed v\u00e1\u017eic\u00ed n\u00e1doby (d\u00e1vkov\u00e1n\u00ed d\u00e1vky produktu) aktivuje p\u00e1sov\u00fd mechanismus pro tah\u00e1n\u00ed f\u00f3lie. P\u0159i tah\u00e1n\u00ed se role odv\u00edj\u00ed a f\u00f3lie se navine p\u0159es l\u00edmec do n\u00e1vleku kolem trubice. Po nata\u017een\u00ed f\u00f3lie na po\u017eadovanou vzd\u00e1lenost (ur\u010denou fotografickou zna\u010dkou nebo zadanou hodnotou) mikrokontrol\u00e9r aktivuje sva\u0159ovac\u00ed jednotku.<\/p>\n

Sva\u0159ovac\u00ed jednotka tohoto balic\u00edho stroje vyu\u017e\u00edv\u00e1 princip konstantn\u00edho oh\u0159evu a v jednom kroku sou\u010dasn\u011b sva\u0159\u00ed horn\u00ed \u0161ev napln\u011bn\u00e9ho obalu, spodn\u00ed a bo\u010dn\u00ed \u0161vy n\u00e1sleduj\u00edc\u00edho obalu \u0161vem typu \u201eeuro-role\u201c. Sou\u010dasn\u011b v okam\u017eiku sva\u0159ov\u00e1n\u00ed se napln\u011bn\u00fd obal odd\u011bl\u00ed pro\u0159\u00edznut\u00edm f\u00f3lie mechanick\u00fdm vroubkovan\u00fdm no\u017eem. Pro\u0159\u00edznut\u00fd obal pad\u00e1 na podlahu, do speci\u00e1ln\u00edho kontejneru (krabice) nebo na v\u00fdstupn\u00ed dopravn\u00edk.<\/p>\n

Po otev\u0159en\u00ed sva\u0159en\u00fdch prvk\u016f mikrokontrol\u00e9r balic\u00edho stroje op\u011bt vy\u0161le impuls do regul\u00e1toru \u201eLibra\u201c (sign\u00e1l \u201eVykl\u00e1d\u00e1n\u00ed\u201c) a napln\u00ed dal\u0161\u00ed obal. Mikrokontrol\u00e9r nav\u00edc monitoruje konec role balic\u00edho materi\u00e1lu a dal\u0161\u00ed nouzov\u00e9 situace.<\/p>\n

 <\/p>\n

Zvl\u00e1\u0161tnosti.<\/strong><\/p>\n

Balic\u00ed stroj je ide\u00e1ln\u00ed pro balen\u00ed produkt\u016f s jakoukoli sypkost\u00ed, s v\u00fdjimkou pra\u0161n\u00fdch (mouka, mou\u010dkov\u00fd cukr). Vzhledem k metod\u011b d\u00e1vkov\u00e1n\u00ed a vlastnostem v\u00e1hov\u00e9ho d\u00e1vkova\u010de umo\u017e\u0148uje tento balic\u00ed stroj libovoln\u011b m\u011bnit porce balen\u00e9ho produktu a dos\u00e1hnout co nejp\u0159esn\u011bj\u0161\u00edho d\u00e1vkov\u00e1n\u00ed. Nem\u00e1 \u017e\u00e1dn\u00e1 omezen\u00ed pro zm\u011bnu balen\u00e9ho produktu, kter\u00e1 jsou p\u0159\u00edtomna u stroje s volumetrick\u00fdm d\u00e1vkova\u010dem (AF-45-Ob).<\/p>\n

Rozd\u00edl mezi t\u00edmto balic\u00edm za\u0159\u00edzen\u00edm a podobn\u00fdm AF-35-V spo\u010d\u00edv\u00e1 v pou\u017eit\u00ed mechanick\u00e9ho balic\u00edho stroje, kter\u00fd nem\u00e1 pneumatick\u00e9 pohony. To tedy nevy\u017eaduje pou\u017eit\u00ed kompresoru, co\u017e znamen\u00e1, \u017ee stroj je p\u0159i provozu ti\u0161\u0161\u00ed. Krom\u011b toho m\u00e1 tento balic\u00ed stroj men\u0161\u00ed rozm\u011bry a vy\u0161\u0161\u00ed produktivitu ne\u017e AF-35-V.<\/p>\n

Balic\u00ed stroj vy\u017eaduje um\u00edst\u011bn\u00ed na podlaze a m\u00e1 omezen\u00ed na \u0161\u00ed\u0159ku pou\u017eit\u00e9 f\u00f3lie a v\u00fd\u0161ku formovan\u00e9ho obalu, kter\u00e1 jsou uvedena v technick\u00e9 specifikaci.<\/p>\n

Balic\u00ed stroj je k dispozici v modelech AF-45-V1, AF-45-V2, AF-45-V3, AF-45-V4. Li\u0161\u00ed se po\u010dtem v\u00e1\u017eic\u00edch kobelc\u016f (\u201eproud\u016f\u201c): v AF-45-V1 – 1 \u201eproud\u201c s kapacitou a\u017e 600 balen\u00ed\/hodinu a v AF-45-V4 4 \u201eproudy\u201c s kapacitou a\u017e 2 400 balen\u00ed\/hodinu. Samostatnou modifikac\u00ed tohoto balic\u00edho za\u0159\u00edzen\u00ed je pou\u017eit\u00ed dvou\u00farov\u0148ov\u00e9ho d\u00e1vkova\u010de hmotnosti, kter\u00fd umo\u017e\u0148uje p\u0159esn\u011bj\u0161\u00ed a efektivn\u011bj\u0161\u00ed d\u00e1vkov\u00e1n\u00ed obt\u00ed\u017en\u011b sypk\u00fdch produkt\u016f, kter\u00e9 nemaj\u00ed konstantn\u00ed sypkost. Nap\u0159\u00edklad t\u0159\u00edsky se mohou bu\u010f zaseknout v hrdle n\u00e1sypky (vibra\u010dn\u00ed misky), nebo se vysypat ve velk\u00fdch, shlukl\u00fdch porc\u00edch. Velikost d\u00e1vky se proto m\u016f\u017ee ne\u017e\u00e1douc\u00edm zp\u016fsobem odchylovat od stanoven\u00e9 hodnoty. Aby se tomu zabr\u00e1nilo, d\u00e1vkova\u010d pou\u017e\u00edv\u00e1 2 \u00farovn\u011b vibra\u010dn\u00edch misek.<\/p>\n

 <\/p>\n

Za\u0159\u00edzen\u00ed.<\/strong><\/p>\n

Standardn\u00ed vybaven\u00ed:
\n<\/span><\/em>Elektronick\u00fd v\u00e1\u017e\u00edc\u00ed 1-4 pr\u016ftokov\u00fd d\u00e1vkova\u010d se z\u00e1sobn\u00edkem;
\nTvarova\u010d 3-\u0161vov\u00e9ho obalu „pol\u0161t\u00e1\u0159“ – l\u00edmec (do 380 mm);
\nAutomatick\u00fd p\u00e1sov\u00fd pod\u00e1vac\u00ed syst\u00e9m pro obalov\u00fd materi\u00e1l pomoc\u00ed „fotomarku“;
\nSazovac\u00ed jednotka typu „euro-roll“ pro pod\u00e9ln\u00e9 a p\u0159\u00ed\u010dn\u00e9 \u0161vy obalu;
\nJednotka pro um\u00edst\u011bn\u00ed data na \u0161ev obalu (den, m\u011bs\u00edc, rok „XX XX XX“);
\nElektronick\u00e1 \u0159\u00eddic\u00ed jednotka se sv\u011btelnou indikac\u00ed a monitorov\u00e1n\u00edm nouzov\u00fdch situac\u00ed.<\/p>\n

Dopl\u0148kov\u00e9 vybaven\u00ed:
\n<\/span><\/em>Trubka s l\u00edmcem (pro zm\u011bnu \u0161\u00ed\u0159ky f\u00f3lie);
\nJednotka pro formov\u00e1n\u00ed stojat\u00e9ho s\u00e1\u010dku;
\nEnkod\u00e9r (pro tah\u00e1n\u00ed f\u00f3lie po d\u00e9lce obalu);
\nTermotisk\u00e1rna (od 6 znak\u016f, v libovoln\u00e9m m\u00edst\u011b obalu);
\nZa\u0159\u00edzen\u00ed pro d\u011brov\u00e1n\u00ed \u0161v\u016f („Euro loop“, „Euro punch“);
\n2. \u00farove\u0148 d\u00e1vkova\u010de (pro t\u011b\u017eko tekouc\u00ed produkty);
\nOchrann\u00fd kryt.<\/p>\n

Vybaven\u00ed:<\/span>
\n<\/em>Elektrick\u00e9 pohony \u2013 STM (It\u00e1lie);
\nBU \u2013 MiKra (Ukrajina);
\nFrekven\u010dn\u00ed m\u011bni\u010de \u2013 INVT, HYUNDAI (Korea);
\nLo\u017eiska \u2013 CX (Polsko);
\nJednotky v kontaktu s produktem \u2013 ocel 304.<\/p>\n

 <\/p>\n

Mo\u017enosti<\/strong>: 600\u20132400 balen\u00ed\/hodinu.<\/p>\n

Typ balen\u00ed:<\/strong> balen\u00ed (pol\u0161t\u00e1\u0159ov\u00e9\/stojac\u00ed).<\/p>\n

Produkty:<\/strong> sypk\u00e9 produkty.<\/p>\n

 <\/p>\n","protected":false},"excerpt":{"rendered":"

Mechanicky poh\u00e1n\u011bn\u00fd plnic\u00ed a balic\u00ed stroj je navr\u017een tak, aby zaji\u0161\u0165oval nep\u0159etr\u017eit\u00fd cyklus v\u00e1\u017een\u00ed sypk\u00fdch produkt\u016f (obiloviny, o\u0159echy, k\u00e1va, krekry, chipsy, bonb\u00f3ny, su\u0161enky, granule, krmivo pro zv\u00ed\u0159ata) a jejich balen\u00ed do polymern\u00edch f\u00f3li\u00ed (polypropylen, duplex, triplex). B\u011bhem procesu balen\u00ed stroj vytv\u00e1\u0159\u00ed obal typu stojac\u00ed s\u00e1\u010dek nebo pol\u0161t\u00e1\u0159ov\u00fd s\u00e1\u010dek. Za\u0159\u00edzen\u00ed se skl\u00e1d\u00e1 z mechanick\u00e9ho balic\u00edho stroje […]<\/p>\n","protected":false},"author":1,"featured_media":5048,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"inline_featured_image":false,"ngg_post_thumbnail":0,"footnotes":""},"categories":[2,3,14],"tags":[],"class_list":["post-5047","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-produkt","category-filling","category-automatic-machines-pillow-series"],"acf":[],"yoast_head":"\nMechanick\u00fd balic\u00ed stroj s d\u00e1vkovac\u00edm v\u00e1\u017een\u00edm AF-45-V - Intapack<\/title>\n<meta name=\"description\" content=\"Mechanicky poh\u00e1n\u011bn\u00fd plnic\u00ed a balic\u00ed stroj je navr\u017een tak, aby zaji\u0161\u0165oval nep\u0159etr\u017eit\u00fd cyklus v\u00e1\u017een\u00ed sypk\u00fdch produkt\u016f (obiloviny, o\u0159echy...\" \/>\n<meta name=\"robots\" content=\"index, follow, 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