{"id":4972,"date":"2025-05-29T09:49:59","date_gmt":"2025-05-29T07:49:59","guid":{"rendered":"https:\/\/intapack.com\/?p=4972"},"modified":"2025-09-06T14:00:13","modified_gmt":"2025-09-06T12:00:13","slug":"pneumatic-filling-machine-with-weighing-batcher-af-35-v","status":"publish","type":"post","link":"https:\/\/intapack.eu\/cs\/pneumatic-filling-machine-with-weighing-batcher-af-35-v\/","title":{"rendered":"Pneumatick\u00fd plnic\u00ed stroj s d\u00e1vkova\u010dem AF-35-V"},"content":{"rendered":"

Plnic\u00ed a balic\u00ed stroj<\/strong> m\u00e1 pneumatick\u00fd pohon a je navr\u017een tak, aby zaji\u0161\u0165oval nep\u0159etr\u017eit\u00fd cyklus v\u00e1\u017een\u00ed<\/strong> sypk\u00fdch produkt\u016f (obiloviny, o\u0159echy, k\u00e1va, krekry, chipsy, bonb\u00f3ny, su\u0161enky, granule<\/strong>) a jejich balen\u00ed do polymern\u00edch f\u00f3li\u00ed (polypropylen, duplex, triplex<\/strong>). Stroj je \u0159\u00edzen regul\u00e1torem, kter\u00fd umo\u017e\u0148uje prakticky vylou\u010dit lidskou \u00fa\u010dast v procesu balen\u00ed produkt\u016f.<\/p>\n

Plnic\u00ed a balic\u00ed stroj<\/strong> se skl\u00e1d\u00e1 z balic\u00edho stroje<\/strong> a elektronick\u00e9ho d\u00e1vkova\u010de s<\/strong> v\u00e1\u017een\u00edm<\/strong>.<\/p>\n

Plnic\u00ed stroj<\/strong> je univerz\u00e1ln\u00ed (pou\u017e\u00edv\u00e1 se pro r\u016fzn\u00e9 druhy sypk\u00fdch produkt\u016f), m\u00e1 nejni\u017e\u0161\u00ed cenu (mezi podobn\u00fdmi modely za\u0159\u00edzen\u00ed) a m\u00e1 mo\u017enost m\u011bnit velikost a vlastnosti obalov\u00fdch<\/strong> materi\u00e1l\u016f.<\/p>\n

 <\/p>\n

Charakteristiky.<\/strong><\/p>\n\n\n\n\n\n\n\n\n\n\n\n\n
Nap\u00e1jen\u00ed, V\/Hz<\/td>\n380\/50<\/td>\n<\/tr>\n
Spot\u0159eba elekt\u0159iny, kW\/hod.<\/td>\n1,5<\/td>\n<\/tr>\n
Pneumatick\u00e9 nap\u00e1jen\u00ed**, atm.\/l.min.<\/td>\n6\/250<\/td>\n<\/tr>\n
D\u00e9lka\/\u0161\u00ed\u0159ka\/v\u00fd\u0161ka (ne v\u00edce ne\u017e), mm<\/td>\n1700\/1200\/3100<\/td>\n<\/tr>\n
Hmotnost (ne v\u00edce ne\u017e), kg<\/td>\n360<\/td>\n<\/tr>\n
\u0160\u00ed\u0159ka\/pr\u016fm\u011br role f\u00f3lie (max.), mm<\/td>\n380\/300<\/td>\n<\/tr>\n
Produktivita (max.)*, balen\u00ed\/hod.<\/td>\n500-2000<\/td>\n<\/tr>\n
Objem \u00falo\u017en\u00e9ho prostoru, l<\/td>\n60-240<\/td>\n<\/tr>\n
Rozsah d\u00e1vkov\u00e1n\u00ed, g<\/td>\n20 \u2013 1000 (a\u017e 2000 \u2013 na vy\u017e\u00e1d\u00e1n\u00ed)<\/td>\n<\/tr>\n
D\/\u0160 obalu (max.), mm<\/td>\n300\/180<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

* V\u00fdkon za\u0159\u00edzen\u00ed z\u00e1vis\u00ed na hmotnosti d\u00e1vky, vlastnostech produktu, vlastnostech balic\u00edho materi\u00e1lu a d\u00e9lce balen\u00ed.<\/em><\/p>\n

** Pro zaji\u0161t\u011bn\u00ed provozu pneumatick\u00fdch pohon\u016f tohoto balic\u00edho stroje je nutn\u00fd \u201ekompresor\u201c (dod\u00e1v\u00e1 se samostatn\u011b).<\/em><\/p>\n

 <\/p>\n

Popis pr\u00e1ce.<\/strong><\/p>\n

Balen\u00fd produkt se nasype do n\u00e1sypky elektronick\u00e9ho d\u00e1vkova\u010de, ze kter\u00e9 je pomoc\u00ed vibra\u010dn\u00ed misky p\u0159iv\u00e1d\u011bn do v\u00e1\u017eic\u00ed kbel\u00edku zav\u011b\u0161en\u00e9ho na tenzometru. Kdy\u017e je kbel\u00edk napln\u011bn na zadan\u00e9 hmotnostn\u00ed parametry, tenzometr vy\u0161le sign\u00e1l do elektronick\u00e9 \u0159\u00eddic\u00ed jednotky d\u00e1vkova\u010de, kter\u00e1 zastav\u00ed vibra\u010dn\u00ed misku a zastav\u00ed pod\u00e1v\u00e1n\u00ed produktu.<\/p>\n

Po p\u0159ijet\u00ed impulsu z balic\u00edho stroje (sign\u00e1l \u201eVykl\u00e1d\u00e1n\u00ed\u201c) vy\u0161le \u0159\u00eddic\u00ed jednotka sign\u00e1l k otev\u0159en\u00ed v\u00e1\u017eic\u00ed misky, kbel\u00edk se otev\u0159e a jeho obsah se vysype do trycht\u00fd\u0159e. Prost\u0159ednictv\u00edm trycht\u00fd\u0159e, skrz trubici za\u0159\u00edzen\u00ed na tvarov\u00e1n\u00ed ruk\u00e1v\u016f, se produkt nasype do srolovan\u00e9 trubice z balic\u00ed f\u00f3lie se zataven\u00fdm zadn\u00edm \u0161vem a dnem (obalov\u00fd polotovar). V tomto okam\u017eiku \u0159\u00eddic\u00ed jednotka zapne vibra\u010dn\u00ed misku, aby naplnila v\u00e1\u017eic\u00ed kbel\u00edk dal\u0161\u00ed porc\u00ed produktu.<\/p>\n

Provoz balic\u00edho stroje je \u0159\u00edzen vlastn\u00ed \u0159\u00eddic\u00ed jednotkou, kter\u00e1 obsahuje mikrokontrol\u00e9r a je synchronizov\u00e1na s \u0159\u00eddic\u00ed jednotkou d\u00e1vkova\u010de pomoc\u00ed elektrick\u00e9ho spojen\u00ed. Mikrokontrol\u00e9r pou\u017e\u00edv\u00e1 pneumatick\u00e9 pohony k aktivaci p\u00e1jec\u00ed jednotky za\u0159\u00edzen\u00ed.<\/p>\n

P\u00e1jec\u00ed jednotka balic\u00edho stroje vyu\u017e\u00edv\u00e1 princip konstantn\u00edho oh\u0159evu a sou\u010dasn\u011b sva\u0159uje horn\u00ed \u0161ev napln\u011bn\u00e9ho obalu, spodn\u00ed a bo\u010dn\u00ed \u0161vy n\u00e1sleduj\u00edc\u00edho obalu \u0161vem typu \u201eeuro-role\u201c v jednom tahu. Sou\u010dasn\u011b se v okam\u017eiku sva\u0159ov\u00e1n\u00ed f\u00f3lie p\u00e1jec\u00ed jednotka posune dol\u016f o nastavenou d\u00e9lku obalu, \u010d\u00edm\u017e balic\u00ed f\u00f3lii nat\u00e1hne. Vzhledem k tomu, \u017ee obal je sva\u0159ov\u00e1n p\u0159\u00edmo na p\u00e1su f\u00f3lie, p\u0159i jej\u00edm natahov\u00e1n\u00ed se role odv\u00edj\u00ed a f\u00f3lie se pomoc\u00ed speci\u00e1ln\u00edho l\u00edmce sroluje do trubice kolem trubice, tj. vytvo\u0159\u00ed se polotovar pro dal\u0161\u00ed obal. D\u00e9lka natahov\u00e1n\u00ed a t\u00edm i d\u00e9lka obalu se \u0159\u00edd\u00ed fotografickou zna\u010dkou nanesenou na f\u00f3lii nebo mechanicky (nastaven\u00edm v\u00fd\u0161ky senzoru).<\/p>\n

Po dosa\u017een\u00ed spodn\u00edho bodu se napln\u011bn\u00fd obal odd\u011bl\u00ed pro\u0159\u00edznut\u00edm f\u00f3lie mechanick\u00fdm vroubkovan\u00fdm no\u017eem. Sou\u010dasn\u011b mikrokontrol\u00e9r balic\u00edho stroje vy\u0161le impuls (sign\u00e1l \u201eVykl\u00e1d\u00e1n\u00ed\u201c) do \u0159\u00eddic\u00ed jednotky d\u00e1vkova\u010de, \u010d\u00edm\u017e napln\u00ed dal\u0161\u00ed bal\u00edk, uvoln\u00ed sv\u00e1\u0159ec\u00ed prvky p\u00e1jec\u00ed jednotky a posune je nahoru, aby ut\u011bsnil dal\u0161\u00ed spoje. Od\u0159\u00edznut\u00fd bal\u00edk pad\u00e1 na podlahu, do speci\u00e1ln\u00edho kontejneru (krabice) nebo na v\u00fdstupn\u00ed dopravn\u00edk (dod\u00e1v\u00e1 se samostatn\u011b).<\/p>\n

Mikrokontrol\u00e9r nav\u00edc monitoruje okam\u017eiky vypr\u00e1zdn\u011bn\u00ed n\u00e1sypky d\u00e1vkova\u010de, konec role balic\u00edho materi\u00e1lu a dal\u0161\u00ed nouzov\u00e9 situace.<\/p>\n

 <\/p>\n

Zvl\u00e1\u0161tnosti.<\/strong><\/p>\n

Balic\u00ed stroj je ide\u00e1ln\u00ed pro balen\u00ed produkt\u016f s jakoukoli sypkost\u00ed (semena, pohanka, r\u00fd\u017ee, proso, hr\u00e1\u0161ek, cukr, s\u016fl, t\u011bstoviny, chipsy, bonb\u00f3ny, su\u0161enky, krekry, k\u00e1va, \u010daj atd.), s v\u00fdjimkou vysoce pra\u0161n\u00fdch produkt\u016f (mouka, mou\u010dkov\u00fd cukr). S ohledem na zp\u016fsob d\u00e1vkov\u00e1n\u00ed a vlastnosti v\u00e1\u017e\u00edc\u00edho d\u00e1vkova\u010de umo\u017e\u0148uje balic\u00ed stroj libovoln\u011b m\u011bnit porce balen\u00e9ho produktu a dos\u00e1hnout co nejp\u0159esn\u011bj\u0161\u00edho d\u00e1vkov\u00e1n\u00ed. Na rozd\u00edl od stroje s volumetrick\u00fdm d\u00e1vkova\u010dem (AF-35-OM) nem\u00e1 \u017e\u00e1dn\u00e1 omezen\u00ed pro zm\u011bnu balen\u00e9ho produktu.<\/p>\n

Balic\u00ed stroj m\u00e1 zna\u010dn\u00e9 rozm\u011bry a hmotnost a vy\u017eaduje um\u00edst\u011bn\u00ed na podlaze. Existuj\u00ed tak\u00e9 omezen\u00ed ohledn\u011b \u0161\u00ed\u0159ky pou\u017eit\u00e9 f\u00f3lie a v\u00fd\u0161ky formovan\u00e9ho obalu, uveden\u00e1 v technick\u00fdch specifikac\u00edch. Je mo\u017en\u00e9 vyrobit stroj se zv\u011bt\u0161en\u00fdmi rozm\u011bry – maxim\u00e1ln\u00ed \u0161\u00ed\u0159ka f\u00f3lie bude a\u017e 500 mm a v\u00fd\u0161ka obalu a\u017e 400 mm.<\/p>\n

Toto balic\u00ed za\u0159\u00edzen\u00ed je k dispozici v n\u00e1sleduj\u00edc\u00edch modelech: AF-35-V1, AF-35-V2, AF-35-V3, AF-35-V4. Rozd\u00edl mezi nimi je v po\u010dtu v\u00e1\u017e\u00edc\u00edch kore\u010dk\u016f (\u201eproud\u016f\u201c): v AF-35-V1 – 1 \u201eproud\u201c s kapacitou a\u017e 500 balen\u00ed\/hodinu a v AF-35-V4 4 \u201eproudy\u201c s kapacitou a\u017e 2 000 balen\u00ed\/hodinu.<\/p>\n

 <\/p>\n

Za\u0159\u00edzen\u00ed.<\/strong><\/p>\n

Standardn\u00ed vybaven\u00ed:
\n<\/span><\/em>Elektronick\u00fd v\u00e1hov\u00fd d\u00e1vkova\u010d 1-4 pr\u016ftok\u016f se z\u00e1sobn\u00edkem;
\nTvarova\u010d t\u0159\u00ed\u0161vov\u00e9ho balen\u00ed typu „pol\u0161t\u00e1\u0159“ – l\u00edmec (do 380 mm);
\nAutomatick\u00fd syst\u00e9m voz\u00edku pro ta\u017een\u00ed obalov\u00e9ho materi\u00e1lu po d\u00e9lce a pod\u00e9l „foto zna\u010dky“;
\nT\u011bsnic\u00ed jednotka typu „euro-roller“ pro pod\u00e9ln\u00e9 a p\u0159\u00ed\u010dn\u00e9 \u0161vy obalu;
\nJednotka pro um\u00edst\u011bn\u00ed data na \u0161ev obalu (den, m\u011bs\u00edc, rok „XX XX XX“);
\nElektronick\u00e1 \u0159\u00eddic\u00ed jednotka se sv\u011btelnou indikac\u00ed a monitorov\u00e1n\u00edm nouzov\u00fdch situac\u00ed.<\/p>\n

Dopl\u0148kov\u00e9 vybaven\u00ed:
\n<\/em>Trubka s l\u00edmcem (pro zm\u011bnu \u0161\u00ed\u0159ky f\u00f3lie);
\nFormovac\u00ed jednotka pro stojat\u00e9 s\u00e1\u010dky;
\nTermotisk\u00e1rna (od 6 znak\u016f, v libovoln\u00e9m m\u00edst\u011b obalu);
\nZa\u0159\u00edzen\u00ed pro d\u011brov\u00e1n\u00ed \u0161v\u016f („Euro smy\u010dka“, „Euro d\u011brov\u00e1n\u00ed“);
\n2. \u00farove\u0148 d\u00e1vkova\u010de (pro t\u011b\u017eko tekouc\u00ed produkty);
\nOchrann\u00fd kryt;
\nKompresor.<\/p>\n

Vybaven\u00ed:
\n<\/em>Elektrick\u00e9 pohony \u2013 STM (It\u00e1lie);
\nPneumatick\u00e9 pohony \u2013 CAMOZZI (It\u00e1lie);
\nBU \u2013 MiKra (Ukrajina);
\nFrekven\u010dn\u00ed m\u011bni\u010de \u2013 INVT, HYUNDAI (Korea);
\nLo\u017eiska \u2013 CX (Polsko);
\nStykov\u00e9 jednotky s produktem \u2013 ocel 304.<\/p>\n

 <\/p>\n

Mo\u017enosti<\/strong>: 500\u20132000 balen\u00ed\/hodinu.<\/p>\n

Typ balen\u00ed:<\/strong> balen\u00ed (pol\u0161t\u00e1\u0159ov\u00e9\/stojac\u00ed).<\/p>\n

Produkty:<\/strong> sypk\u00e9 produkty.<\/p>\n

 <\/p>\n","protected":false},"excerpt":{"rendered":"

Plnic\u00ed a balic\u00ed stroj m\u00e1 pneumatick\u00fd pohon a je navr\u017een tak, aby zaji\u0161\u0165oval nep\u0159etr\u017eit\u00fd cyklus v\u00e1\u017een\u00ed sypk\u00fdch produkt\u016f (obiloviny, o\u0159echy, k\u00e1va, krekry, chipsy, bonb\u00f3ny, su\u0161enky, granule) a jejich balen\u00ed do polymern\u00edch f\u00f3li\u00ed (polypropylen, duplex, triplex). Stroj je \u0159\u00edzen regul\u00e1torem, kter\u00fd umo\u017e\u0148uje prakticky vylou\u010dit lidskou \u00fa\u010dast v procesu balen\u00ed produkt\u016f. Plnic\u00ed a balic\u00ed stroj se skl\u00e1d\u00e1 […]<\/p>\n","protected":false},"author":1,"featured_media":4973,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"inline_featured_image":false,"ngg_post_thumbnail":0,"footnotes":""},"categories":[2,3,14],"tags":[],"class_list":["post-4972","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-produkt","category-filling","category-automatic-machines-pillow-series"],"acf":[],"yoast_head":"\nPneumatick\u00fd plnic\u00ed stroj s d\u00e1vkova\u010dem AF-35-V - Intapack<\/title>\n<meta name=\"description\" content=\"Plnic\u00ed a balic\u00ed stroj m\u00e1 pneumatick\u00fd pohon a je navr\u017een tak, aby zaji\u0161\u0165oval nep\u0159etr\u017eit\u00fd cyklus v\u00e1\u017een\u00ed sypk\u00fdch produkt\u016f...\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link 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