A complex for automatic weighing, dosing and mixing of bulk components – allows you to automatically, efficiently and qualitatively dose and mix any bulk components in the required proportions.
Additional information
Characteristic
Loading of components into the dosing bin is carried out using conveyors according to the principle – “for each ingredient its own conveyor”. The loaders are equipped with frequency controllers with which it is possible to perform smooth filling of the component to the specified weight. The dosing bin is hermetically connected to the conveyors and the mixer using flexible sleeves.
Job Description
The line operation is automated and controlled by a controller.
The operator selects or sets the mixture recipe on the control panel and then loads the necessary components into the conveyor bins for large and medium doses. For small doses, the operator pre-weighs the components in the required proportions based on the total loading volume of all small doses and loads them into the pre-mixer for micro components.
After loading all components, the complex operates automatically, the operator only pours the components into the conveyor bins. The feeding of components into the dispensers, weighing, mixing of components and their unloading occurs automatically. The bins of the loaders for feeding large, medium and small doses are equipped with level sensors that inform the operator about the presence of the product for mixing and give a command for dosing or unloading from the mixers. Also, the screw loaders are equipped with frequency converters that organize a smooth pouring of the product into the dispenser, ensuring weighing accuracy. All the bins of the screw loaders are equipped with frame mixers that prevent the product from caking.
The batchers are installed on strain gauges that weigh the components in the batcher bins and control the product feed by screw conveyors.
The mixing cycle time and automatic unloading from the mixer are set by the operator on the control panel. The finished mixture from the belt mixer is automatically unloaded into the receiving bin of the feed conveyor for feeding to the next process operation or into the storage bin of the finished mixture with subsequent dosing. After unloading the finished mixture from the mixer, the unloading valve is automatically closed and the components are dosed for the next cycle.
Peculiarities
The complex for dosing and mixing bulk components allows for automatic dosing and subsequent mixing of various bulk components, while significantly reducing the human labor component in the technological process.
Advantages
- Full automation of the technological process;
- Accuracy of dosing components;
- Increase in productivity of the finished product;
- Mechanization of loading and unloading components;
- Exclusion of the human factor;
- Availability of a certificate and a hygienic conclusion.
Documentation
All equipment is certified and equipped with high-quality imported components.
Availability of a certificate and a hygienic conclusion.
Equipment
- Mixer for pre-mixing microcomponents.
- Screw conveyors with receiving bins for feeding components for dosing into the mixer.
Batchers for main products and microdoses. - Mixer for bulk products. The volume of the mixer depends on the required productivity. We produce belt-screw mixers for bulk products for 440, 700, 1040, 1600 and 2500 liters.
- Screw conveyor for feeding the finished mixture into the storage bin.
- Storage tank with mixer.
- Screw batcher of bulk components into finished containers.
- Automation system for line control based on the controller.
At the request of the Customer, this configuration can be changed to meet technological requirements.
All equipment is certified, equipped with high-quality imported components.
Possibilities
mixer volume (l.) 440-2500
Products
bulk products
